Improvement of bonding force between abrasive grains and matrix in Cu/diamond composite fabricated by centrifugal mixed-powder method

As drilling process for carbon fiber reinforced plastic (CFRP), gyro-driving drilling machine has been proposed. Recently, Cu-based diamond grinding wheels for this drilling machine have been fabricated by using centrifugal mixed-powder method (CMPM). However, because diamond abrasive grains in this...

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Autores principales: Hisashi SATO, Akira MIZUNO, Yuta MAMIYA, Motoko YAMADA, Yoshimi WATANABE
Formato: article
Lenguaje:EN
Publicado: The Japan Society of Mechanical Engineers 2016
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Acceso en línea:https://doaj.org/article/b7fc82e038064be5846b5290db7f9f59
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spelling oai:doaj.org-article:b7fc82e038064be5846b5290db7f9f592021-11-26T06:58:32ZImprovement of bonding force between abrasive grains and matrix in Cu/diamond composite fabricated by centrifugal mixed-powder method2187-974510.1299/mej.16-00297https://doaj.org/article/b7fc82e038064be5846b5290db7f9f592016-11-01T00:00:00Zhttps://www.jstage.jst.go.jp/article/mej/3/6/3_16-00297/_pdf/-char/enhttps://doaj.org/toc/2187-9745As drilling process for carbon fiber reinforced plastic (CFRP), gyro-driving drilling machine has been proposed. Recently, Cu-based diamond grinding wheels for this drilling machine have been fabricated by using centrifugal mixed-powder method (CMPM). However, because diamond abrasive grains in this grinding wheel are dispersed into pure Cu matrix, drop out of the diamond grains occurs due to low wettability between Cu and diamond. In this study, improvement of bonding force between Cu matrix and diamond grains in Cu/diamond composite fabricated by the CMPM is investigated. As improvement method, Ti particles are added into mixed-powder used for the CMPM. This addition of Ti particles forms thin TiC layer at interface between the Cu matrix and the diamond grain. Thickness of the TiC layer increases as the amount of Ti particles in the mixed-powder increases. As the results, the bonding force between the Cu matrix and diamond grains is improved by the addition of Ti particles. The bonding force is increased as Ti concentration in the mixed-powder increases up to 2 mass%. When the Ti concentration exceeds 2 mass%, the bonding force is saturated. Also, the Cu/diamond composite containing Ti makes larger worn groove on counter disc used for wear test comparing with the composite without Ti. Therefore, the addition of Ti particles into the mixed-powder can be expected to enhance grinding ability of Cu-based diamond grinding wheel fabricated by the CMPM.Hisashi SATOAkira MIZUNOYuta MAMIYAMotoko YAMADAYoshimi WATANABEThe Japan Society of Mechanical Engineersarticlecompositecentrifugal mixed-powder method (cmpm)bonding forcebonding testcudiamondwear propertyMechanical engineering and machineryTJ1-1570ENMechanical Engineering Journal, Vol 3, Iss 6, Pp 16-00297-16-00297 (2016)
institution DOAJ
collection DOAJ
language EN
topic composite
centrifugal mixed-powder method (cmpm)
bonding force
bonding test
cu
diamond
wear property
Mechanical engineering and machinery
TJ1-1570
spellingShingle composite
centrifugal mixed-powder method (cmpm)
bonding force
bonding test
cu
diamond
wear property
Mechanical engineering and machinery
TJ1-1570
Hisashi SATO
Akira MIZUNO
Yuta MAMIYA
Motoko YAMADA
Yoshimi WATANABE
Improvement of bonding force between abrasive grains and matrix in Cu/diamond composite fabricated by centrifugal mixed-powder method
description As drilling process for carbon fiber reinforced plastic (CFRP), gyro-driving drilling machine has been proposed. Recently, Cu-based diamond grinding wheels for this drilling machine have been fabricated by using centrifugal mixed-powder method (CMPM). However, because diamond abrasive grains in this grinding wheel are dispersed into pure Cu matrix, drop out of the diamond grains occurs due to low wettability between Cu and diamond. In this study, improvement of bonding force between Cu matrix and diamond grains in Cu/diamond composite fabricated by the CMPM is investigated. As improvement method, Ti particles are added into mixed-powder used for the CMPM. This addition of Ti particles forms thin TiC layer at interface between the Cu matrix and the diamond grain. Thickness of the TiC layer increases as the amount of Ti particles in the mixed-powder increases. As the results, the bonding force between the Cu matrix and diamond grains is improved by the addition of Ti particles. The bonding force is increased as Ti concentration in the mixed-powder increases up to 2 mass%. When the Ti concentration exceeds 2 mass%, the bonding force is saturated. Also, the Cu/diamond composite containing Ti makes larger worn groove on counter disc used for wear test comparing with the composite without Ti. Therefore, the addition of Ti particles into the mixed-powder can be expected to enhance grinding ability of Cu-based diamond grinding wheel fabricated by the CMPM.
format article
author Hisashi SATO
Akira MIZUNO
Yuta MAMIYA
Motoko YAMADA
Yoshimi WATANABE
author_facet Hisashi SATO
Akira MIZUNO
Yuta MAMIYA
Motoko YAMADA
Yoshimi WATANABE
author_sort Hisashi SATO
title Improvement of bonding force between abrasive grains and matrix in Cu/diamond composite fabricated by centrifugal mixed-powder method
title_short Improvement of bonding force between abrasive grains and matrix in Cu/diamond composite fabricated by centrifugal mixed-powder method
title_full Improvement of bonding force between abrasive grains and matrix in Cu/diamond composite fabricated by centrifugal mixed-powder method
title_fullStr Improvement of bonding force between abrasive grains and matrix in Cu/diamond composite fabricated by centrifugal mixed-powder method
title_full_unstemmed Improvement of bonding force between abrasive grains and matrix in Cu/diamond composite fabricated by centrifugal mixed-powder method
title_sort improvement of bonding force between abrasive grains and matrix in cu/diamond composite fabricated by centrifugal mixed-powder method
publisher The Japan Society of Mechanical Engineers
publishDate 2016
url https://doaj.org/article/b7fc82e038064be5846b5290db7f9f59
work_keys_str_mv AT hisashisato improvementofbondingforcebetweenabrasivegrainsandmatrixincudiamondcompositefabricatedbycentrifugalmixedpowdermethod
AT akiramizuno improvementofbondingforcebetweenabrasivegrainsandmatrixincudiamondcompositefabricatedbycentrifugalmixedpowdermethod
AT yutamamiya improvementofbondingforcebetweenabrasivegrainsandmatrixincudiamondcompositefabricatedbycentrifugalmixedpowdermethod
AT motokoyamada improvementofbondingforcebetweenabrasivegrainsandmatrixincudiamondcompositefabricatedbycentrifugalmixedpowdermethod
AT yoshimiwatanabe improvementofbondingforcebetweenabrasivegrainsandmatrixincudiamondcompositefabricatedbycentrifugalmixedpowdermethod
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