Demonstration of Wear Monitoring of Amorphous Carbon Films with Epoxy Resin Underlayer Containing Phosphor

A concept of wear monitoring of tribological coating has been proposed and extended to monitor the wear life of amorphous carbon (a-C) films. The wear sensing layer that is an epoxy resin coating containing luminescent ZnS:Cu powder (EP/ZnS:Cu) is located between a-C film and silicon wafer substrate...

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Autores principales: Atsawin Salee, Atsushi Hirata
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Publicado: Japanese Society of Tribologists 2013
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spelling oai:doaj.org-article:bbb4de79203e475ca653677f42ae8b662021-11-05T09:24:09ZDemonstration of Wear Monitoring of Amorphous Carbon Films with Epoxy Resin Underlayer Containing Phosphor1881-219810.2474/trol.8.265https://doaj.org/article/bbb4de79203e475ca653677f42ae8b662013-09-01T00:00:00Zhttps://www.jstage.jst.go.jp/article/trol/8/4/8_265/_pdf/-char/enhttps://doaj.org/toc/1881-2198A concept of wear monitoring of tribological coating has been proposed and extended to monitor the wear life of amorphous carbon (a-C) films. The wear sensing layer that is an epoxy resin coating containing luminescent ZnS:Cu powder (EP/ZnS:Cu) is located between a-C film and silicon wafer substrate. The tribological performances of the coating have been examined by a ball-on-disk friction test, as well as wear sensing capability by detecting luminescence from the wear track. As-prepared EP/ZnS:Cu layer coating exhibited a strong green luminescence when irradiated with a UV light at 365 nm. Subsequently, a-C films were deposited onto EP/ZnS:Cu layers to the thickness at which the luminescence could not be detected from those layers. It was found that a-C film with EP/ZnS:Cu underlayer rubbed against stainless steel ball at a normal load of 0.77 N for 50 m showed the coefficient of friction (μ) at 0.35 accompanying with the wear of stainless steel ball instead of the coating. This indicated that the coating was durable to a stainless steel ball. As a result, the luminescence from the wear track of the coating was undetected. In contrast, a-C film with EP/ZnS:Cu underlayer rubbed against alumina ball showed the lower μ = 0.15 accompanying with the removal or wear of a-C film. This has led to the luminescence from the wear track, which corresponded to the luminescence from EP/ZnS:Cu underlayer. The results suggested the feasibility to monitor the wear life of a-C film through luminescence from epoxy resin underlayer containing a phosphor powder.Atsawin SaleeAtsushi HirataJapanese Society of Tribologistsarticleamorphous carbon film epoxy resinphosphorwear monitoringluminescencespectroscopytribologyPhysicsQC1-999Engineering (General). Civil engineering (General)TA1-2040Mechanical engineering and machineryTJ1-1570ChemistryQD1-999ENTribology Online, Vol 8, Iss 4, Pp 265-271 (2013)
institution DOAJ
collection DOAJ
language EN
topic amorphous carbon film
epoxy resin
phosphor
wear monitoring
luminescence
spectroscopy
tribology
Physics
QC1-999
Engineering (General). Civil engineering (General)
TA1-2040
Mechanical engineering and machinery
TJ1-1570
Chemistry
QD1-999
spellingShingle amorphous carbon film
epoxy resin
phosphor
wear monitoring
luminescence
spectroscopy
tribology
Physics
QC1-999
Engineering (General). Civil engineering (General)
TA1-2040
Mechanical engineering and machinery
TJ1-1570
Chemistry
QD1-999
Atsawin Salee
Atsushi Hirata
Demonstration of Wear Monitoring of Amorphous Carbon Films with Epoxy Resin Underlayer Containing Phosphor
description A concept of wear monitoring of tribological coating has been proposed and extended to monitor the wear life of amorphous carbon (a-C) films. The wear sensing layer that is an epoxy resin coating containing luminescent ZnS:Cu powder (EP/ZnS:Cu) is located between a-C film and silicon wafer substrate. The tribological performances of the coating have been examined by a ball-on-disk friction test, as well as wear sensing capability by detecting luminescence from the wear track. As-prepared EP/ZnS:Cu layer coating exhibited a strong green luminescence when irradiated with a UV light at 365 nm. Subsequently, a-C films were deposited onto EP/ZnS:Cu layers to the thickness at which the luminescence could not be detected from those layers. It was found that a-C film with EP/ZnS:Cu underlayer rubbed against stainless steel ball at a normal load of 0.77 N for 50 m showed the coefficient of friction (μ) at 0.35 accompanying with the wear of stainless steel ball instead of the coating. This indicated that the coating was durable to a stainless steel ball. As a result, the luminescence from the wear track of the coating was undetected. In contrast, a-C film with EP/ZnS:Cu underlayer rubbed against alumina ball showed the lower μ = 0.15 accompanying with the removal or wear of a-C film. This has led to the luminescence from the wear track, which corresponded to the luminescence from EP/ZnS:Cu underlayer. The results suggested the feasibility to monitor the wear life of a-C film through luminescence from epoxy resin underlayer containing a phosphor powder.
format article
author Atsawin Salee
Atsushi Hirata
author_facet Atsawin Salee
Atsushi Hirata
author_sort Atsawin Salee
title Demonstration of Wear Monitoring of Amorphous Carbon Films with Epoxy Resin Underlayer Containing Phosphor
title_short Demonstration of Wear Monitoring of Amorphous Carbon Films with Epoxy Resin Underlayer Containing Phosphor
title_full Demonstration of Wear Monitoring of Amorphous Carbon Films with Epoxy Resin Underlayer Containing Phosphor
title_fullStr Demonstration of Wear Monitoring of Amorphous Carbon Films with Epoxy Resin Underlayer Containing Phosphor
title_full_unstemmed Demonstration of Wear Monitoring of Amorphous Carbon Films with Epoxy Resin Underlayer Containing Phosphor
title_sort demonstration of wear monitoring of amorphous carbon films with epoxy resin underlayer containing phosphor
publisher Japanese Society of Tribologists
publishDate 2013
url https://doaj.org/article/bbb4de79203e475ca653677f42ae8b66
work_keys_str_mv AT atsawinsalee demonstrationofwearmonitoringofamorphouscarbonfilmswithepoxyresinunderlayercontainingphosphor
AT atsushihirata demonstrationofwearmonitoringofamorphouscarbonfilmswithepoxyresinunderlayercontainingphosphor
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