Mechanical modelling and simulation of thrust force in drilling process in GFRP composite laminates: A novel system dynamics approach

Drilling is a salient machining process employed in assembling the components and structures made from polymer composites. Influence of various drilling process parameters on the drilling process has been identified and controlled to maintain the integrity of the composite material and avoid materia...

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Autores principales: B. R. N. Murthy, Vijay G.S, S. Narayan, Nithesh Naik, Nilakshman Sooriyaperakasam, Aravind Karthik, Revati Borkhade
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Publicado: Taylor & Francis Group 2019
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spelling oai:doaj.org-article:be4b7e0bc03e43b5962c37ee6aebcb1f2021-11-04T15:51:57ZMechanical modelling and simulation of thrust force in drilling process in GFRP composite laminates: A novel system dynamics approach2331-191610.1080/23311916.2019.1706981https://doaj.org/article/be4b7e0bc03e43b5962c37ee6aebcb1f2019-01-01T00:00:00Zhttp://dx.doi.org/10.1080/23311916.2019.1706981https://doaj.org/toc/2331-1916Drilling is a salient machining process employed in assembling the components and structures made from polymer composites. Influence of various drilling process parameters on the drilling process has been identified and controlled to maintain the integrity of the composite material and avoid material damage during drilling. The precision of drilling depends upon many process parameters like feed rate, tool material, cutting speed, drill diameter, fiber orientation in composite material and thrust forces developed. The present investigation deals with the study and evaluation of influence of drilling parameters such as material thickness, drill diameter, drill point angle, feed rate and spindle speed on thrust force developed during drilling of glass fiber reinforced plastic composite laminates using Taguchi method. The experimental results prove that drill angle and the spindle speed are the most significant parameters which influence the thrust force. The simulation of the drilling process was developed using a novel system dynamics (SD) modelling approach through a causal loop diagram. Design of experiments (DOE) was utilized to generate a number of experiments required. A full factorial design is used, and 243 holes were drilled to collect the experimental data. The required mathematical equation for modelling was developed by using DOE method. To validate the SD results, the results obtained through SD novel approach were compared with artificial neural network and response surface method which are recognised as the best simulation tools and noticed a good agreement between the values obtained. The novel SD approach of modelling showed an agreement of more than 93% acceptance level with the experimental results.B. R. N. MurthyVijay G.SS. NarayanNithesh NaikNilakshman SooriyaperakasamAravind KarthikRevati BorkhadeTaylor & Francis Grouparticleartificial intelligenceresponse surface methodsystem dynamicsdrillingcompositesthrust forceEngineering (General). Civil engineering (General)TA1-2040ENCogent Engineering, Vol 6, Iss 1 (2019)
institution DOAJ
collection DOAJ
language EN
topic artificial intelligence
response surface method
system dynamics
drilling
composites
thrust force
Engineering (General). Civil engineering (General)
TA1-2040
spellingShingle artificial intelligence
response surface method
system dynamics
drilling
composites
thrust force
Engineering (General). Civil engineering (General)
TA1-2040
B. R. N. Murthy
Vijay G.S
S. Narayan
Nithesh Naik
Nilakshman Sooriyaperakasam
Aravind Karthik
Revati Borkhade
Mechanical modelling and simulation of thrust force in drilling process in GFRP composite laminates: A novel system dynamics approach
description Drilling is a salient machining process employed in assembling the components and structures made from polymer composites. Influence of various drilling process parameters on the drilling process has been identified and controlled to maintain the integrity of the composite material and avoid material damage during drilling. The precision of drilling depends upon many process parameters like feed rate, tool material, cutting speed, drill diameter, fiber orientation in composite material and thrust forces developed. The present investigation deals with the study and evaluation of influence of drilling parameters such as material thickness, drill diameter, drill point angle, feed rate and spindle speed on thrust force developed during drilling of glass fiber reinforced plastic composite laminates using Taguchi method. The experimental results prove that drill angle and the spindle speed are the most significant parameters which influence the thrust force. The simulation of the drilling process was developed using a novel system dynamics (SD) modelling approach through a causal loop diagram. Design of experiments (DOE) was utilized to generate a number of experiments required. A full factorial design is used, and 243 holes were drilled to collect the experimental data. The required mathematical equation for modelling was developed by using DOE method. To validate the SD results, the results obtained through SD novel approach were compared with artificial neural network and response surface method which are recognised as the best simulation tools and noticed a good agreement between the values obtained. The novel SD approach of modelling showed an agreement of more than 93% acceptance level with the experimental results.
format article
author B. R. N. Murthy
Vijay G.S
S. Narayan
Nithesh Naik
Nilakshman Sooriyaperakasam
Aravind Karthik
Revati Borkhade
author_facet B. R. N. Murthy
Vijay G.S
S. Narayan
Nithesh Naik
Nilakshman Sooriyaperakasam
Aravind Karthik
Revati Borkhade
author_sort B. R. N. Murthy
title Mechanical modelling and simulation of thrust force in drilling process in GFRP composite laminates: A novel system dynamics approach
title_short Mechanical modelling and simulation of thrust force in drilling process in GFRP composite laminates: A novel system dynamics approach
title_full Mechanical modelling and simulation of thrust force in drilling process in GFRP composite laminates: A novel system dynamics approach
title_fullStr Mechanical modelling and simulation of thrust force in drilling process in GFRP composite laminates: A novel system dynamics approach
title_full_unstemmed Mechanical modelling and simulation of thrust force in drilling process in GFRP composite laminates: A novel system dynamics approach
title_sort mechanical modelling and simulation of thrust force in drilling process in gfrp composite laminates: a novel system dynamics approach
publisher Taylor & Francis Group
publishDate 2019
url https://doaj.org/article/be4b7e0bc03e43b5962c37ee6aebcb1f
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AT revatiborkhade mechanicalmodellingandsimulationofthrustforceindrillingprocessingfrpcompositelaminatesanovelsystemdynamicsapproach
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