Subsurface Defect Evaluation of Selective-Laser-Melted Inconel 738LC Alloy Using Eddy Current Testing for Additive/Subtractive Hybrid Manufacturing

Abstract New materials and manufacturing technologies require applicable non-destructive techniques for quality assurance so as to achieve better performance. This study comprehensively investigated the effect of influencing factors including excitation frequency, lift-off distance, defect depth and...

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Autores principales: Sai Guo, Guanhui Ren, Bi Zhang
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Lenguaje:EN
Publicado: SpringerOpen 2021
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Acceso en línea:https://doaj.org/article/beb22418c1aa41ea8e604a810228a801
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spelling oai:doaj.org-article:beb22418c1aa41ea8e604a810228a8012021-11-21T12:02:34ZSubsurface Defect Evaluation of Selective-Laser-Melted Inconel 738LC Alloy Using Eddy Current Testing for Additive/Subtractive Hybrid Manufacturing10.1186/s10033-021-00633-91000-93452192-8258https://doaj.org/article/beb22418c1aa41ea8e604a810228a8012021-11-01T00:00:00Zhttps://doi.org/10.1186/s10033-021-00633-9https://doaj.org/toc/1000-9345https://doaj.org/toc/2192-8258Abstract New materials and manufacturing technologies require applicable non-destructive techniques for quality assurance so as to achieve better performance. This study comprehensively investigated the effect of influencing factors including excitation frequency, lift-off distance, defect depth and size, residual heat, and surface roughness on the defect EC signals of an Inconel 738LC alloy produced by selective laser melting (SLM). The experimental investigations recorded the impedance amplitude and phase angle of EC signals for each defect to explore the feasibility of detecting subsurface defects by merely analyzing these two key indicators. Overall, this study revealed preliminary qualitative and roughly quantitative relationships between influencing factors and corresponding EC signals, which provided a practical reference on how to quantitively inspect subsurface defects using eddy current testing (ECT) on SLMed parts, and also made solid progress toward on-line ECT in additive/subtractive hybrid manufacturing (ASHM) for fabricating SLMed parts with enhanced quality and better performance.Sai GuoGuanhui RenBi ZhangSpringerOpenarticleEddy current testingSubsurface defectAdditive/subtractive hybrid manufacturingSelective laser meltingInconel 738LC alloyOcean engineeringTC1501-1800Mechanical engineering and machineryTJ1-1570ENChinese Journal of Mechanical Engineering, Vol 34, Iss 1, Pp 1-16 (2021)
institution DOAJ
collection DOAJ
language EN
topic Eddy current testing
Subsurface defect
Additive/subtractive hybrid manufacturing
Selective laser melting
Inconel 738LC alloy
Ocean engineering
TC1501-1800
Mechanical engineering and machinery
TJ1-1570
spellingShingle Eddy current testing
Subsurface defect
Additive/subtractive hybrid manufacturing
Selective laser melting
Inconel 738LC alloy
Ocean engineering
TC1501-1800
Mechanical engineering and machinery
TJ1-1570
Sai Guo
Guanhui Ren
Bi Zhang
Subsurface Defect Evaluation of Selective-Laser-Melted Inconel 738LC Alloy Using Eddy Current Testing for Additive/Subtractive Hybrid Manufacturing
description Abstract New materials and manufacturing technologies require applicable non-destructive techniques for quality assurance so as to achieve better performance. This study comprehensively investigated the effect of influencing factors including excitation frequency, lift-off distance, defect depth and size, residual heat, and surface roughness on the defect EC signals of an Inconel 738LC alloy produced by selective laser melting (SLM). The experimental investigations recorded the impedance amplitude and phase angle of EC signals for each defect to explore the feasibility of detecting subsurface defects by merely analyzing these two key indicators. Overall, this study revealed preliminary qualitative and roughly quantitative relationships between influencing factors and corresponding EC signals, which provided a practical reference on how to quantitively inspect subsurface defects using eddy current testing (ECT) on SLMed parts, and also made solid progress toward on-line ECT in additive/subtractive hybrid manufacturing (ASHM) for fabricating SLMed parts with enhanced quality and better performance.
format article
author Sai Guo
Guanhui Ren
Bi Zhang
author_facet Sai Guo
Guanhui Ren
Bi Zhang
author_sort Sai Guo
title Subsurface Defect Evaluation of Selective-Laser-Melted Inconel 738LC Alloy Using Eddy Current Testing for Additive/Subtractive Hybrid Manufacturing
title_short Subsurface Defect Evaluation of Selective-Laser-Melted Inconel 738LC Alloy Using Eddy Current Testing for Additive/Subtractive Hybrid Manufacturing
title_full Subsurface Defect Evaluation of Selective-Laser-Melted Inconel 738LC Alloy Using Eddy Current Testing for Additive/Subtractive Hybrid Manufacturing
title_fullStr Subsurface Defect Evaluation of Selective-Laser-Melted Inconel 738LC Alloy Using Eddy Current Testing for Additive/Subtractive Hybrid Manufacturing
title_full_unstemmed Subsurface Defect Evaluation of Selective-Laser-Melted Inconel 738LC Alloy Using Eddy Current Testing for Additive/Subtractive Hybrid Manufacturing
title_sort subsurface defect evaluation of selective-laser-melted inconel 738lc alloy using eddy current testing for additive/subtractive hybrid manufacturing
publisher SpringerOpen
publishDate 2021
url https://doaj.org/article/beb22418c1aa41ea8e604a810228a801
work_keys_str_mv AT saiguo subsurfacedefectevaluationofselectivelasermeltedinconel738lcalloyusingeddycurrenttestingforadditivesubtractivehybridmanufacturing
AT guanhuiren subsurfacedefectevaluationofselectivelasermeltedinconel738lcalloyusingeddycurrenttestingforadditivesubtractivehybridmanufacturing
AT bizhang subsurfacedefectevaluationofselectivelasermeltedinconel738lcalloyusingeddycurrenttestingforadditivesubtractivehybridmanufacturing
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