Joining of CFRTP and aluminum alloy thin plates using ultrasonic vibrations

In order to realize light weight structure with multi-materials, this research applied ultrasonic joining method for dissimilar joining. As the joining members, aluminum alloy and CFRTP, CFRP using thermoplastic as base resin are selected because of their specific strength. By using ultrasonic joini...

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Autores principales: Kouta WAKUI, Naoto OHTAKE
Formato: article
Lenguaje:EN
Publicado: The Japan Society of Mechanical Engineers 2019
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Acceso en línea:https://doaj.org/article/c232ee147fe34012ac4a9b6becad967a
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spelling oai:doaj.org-article:c232ee147fe34012ac4a9b6becad967a2021-11-29T05:43:34ZJoining of CFRTP and aluminum alloy thin plates using ultrasonic vibrations2187-974510.1299/mej.19-00046https://doaj.org/article/c232ee147fe34012ac4a9b6becad967a2019-03-01T00:00:00Zhttps://www.jstage.jst.go.jp/article/mej/6/3/6_19-00046/_pdf/-char/enhttps://doaj.org/toc/2187-9745In order to realize light weight structure with multi-materials, this research applied ultrasonic joining method for dissimilar joining. As the joining members, aluminum alloy and CFRTP, CFRP using thermoplastic as base resin are selected because of their specific strength. By using ultrasonic joining system which generates maximum stress amplitude on joining plane, this stress fluctuation by ultrasonic application promote plastic flow in aluminum alloy. As a result, the plastic flow at interface remove resin of the CFRTP matrix, and the exposed carbon fibers are embedded in the Al alloy. Those mechanical interlocking at the interface enabled this dissimilar joining. Focusing on those effects caused by ultrasonic, we examined conditions that show high joining strength. By preparing specimens under various conditions, discuss relationship between joining conditions and joining strength by a series of cross tensile strength test. Moreover, the series of experiments with changing ultrasonic application time revealed that this joining method has the most suitable processing time, 0.8 s, and excess processing decrease its joining strength. Finally mechanism of this joining method has been discussed with the results of joining interface observation. And it was confirmed that carbon fibers embedded into Al alloy by plastic deformation form mechanical interlocking between carbon fiber and Al alloy.Kouta WAKUINaoto OHTAKEThe Japan Society of Mechanical Engineersarticleultrasonic vibrationsjoiningplastic deformationcfrtpaluminum alloymultimaterializationMechanical engineering and machineryTJ1-1570ENMechanical Engineering Journal, Vol 6, Iss 3, Pp 19-00046-19-00046 (2019)
institution DOAJ
collection DOAJ
language EN
topic ultrasonic vibrations
joining
plastic deformation
cfrtp
aluminum alloy
multimaterialization
Mechanical engineering and machinery
TJ1-1570
spellingShingle ultrasonic vibrations
joining
plastic deformation
cfrtp
aluminum alloy
multimaterialization
Mechanical engineering and machinery
TJ1-1570
Kouta WAKUI
Naoto OHTAKE
Joining of CFRTP and aluminum alloy thin plates using ultrasonic vibrations
description In order to realize light weight structure with multi-materials, this research applied ultrasonic joining method for dissimilar joining. As the joining members, aluminum alloy and CFRTP, CFRP using thermoplastic as base resin are selected because of their specific strength. By using ultrasonic joining system which generates maximum stress amplitude on joining plane, this stress fluctuation by ultrasonic application promote plastic flow in aluminum alloy. As a result, the plastic flow at interface remove resin of the CFRTP matrix, and the exposed carbon fibers are embedded in the Al alloy. Those mechanical interlocking at the interface enabled this dissimilar joining. Focusing on those effects caused by ultrasonic, we examined conditions that show high joining strength. By preparing specimens under various conditions, discuss relationship between joining conditions and joining strength by a series of cross tensile strength test. Moreover, the series of experiments with changing ultrasonic application time revealed that this joining method has the most suitable processing time, 0.8 s, and excess processing decrease its joining strength. Finally mechanism of this joining method has been discussed with the results of joining interface observation. And it was confirmed that carbon fibers embedded into Al alloy by plastic deformation form mechanical interlocking between carbon fiber and Al alloy.
format article
author Kouta WAKUI
Naoto OHTAKE
author_facet Kouta WAKUI
Naoto OHTAKE
author_sort Kouta WAKUI
title Joining of CFRTP and aluminum alloy thin plates using ultrasonic vibrations
title_short Joining of CFRTP and aluminum alloy thin plates using ultrasonic vibrations
title_full Joining of CFRTP and aluminum alloy thin plates using ultrasonic vibrations
title_fullStr Joining of CFRTP and aluminum alloy thin plates using ultrasonic vibrations
title_full_unstemmed Joining of CFRTP and aluminum alloy thin plates using ultrasonic vibrations
title_sort joining of cfrtp and aluminum alloy thin plates using ultrasonic vibrations
publisher The Japan Society of Mechanical Engineers
publishDate 2019
url https://doaj.org/article/c232ee147fe34012ac4a9b6becad967a
work_keys_str_mv AT koutawakui joiningofcfrtpandaluminumalloythinplatesusingultrasonicvibrations
AT naotoohtake joiningofcfrtpandaluminumalloythinplatesusingultrasonicvibrations
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