Layout Design and Die Casting Using CAE Simulation for Household Appliances

Due to the development and industrialization of science and technology, aluminum alloys have been developed in various fields. Recently, the government has been pursuing ways to decrease the weight and increase the recyclability of various components in order to conserve resources, energy, and the e...

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Autor principal:	Hong-Kyu Kwon
Formato:	article
Lenguaje:	EN
Publicado:	MDPI AG 2021
Materias:	gate system high pressure die casting CAE simulation flow analysis cooking grill Technology T Engineering (General). Civil engineering (General) TA1-2040 Biology (General) QH301-705.5 Physics QC1-999 Chemistry QD1-999
Acceso en línea:	https://doaj.org/article/c24a05aa1f8a489f8ab23eb6a9b1e44f
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id	oai:doaj.org-article:c24a05aa1f8a489f8ab23eb6a9b1e44f
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spelling	oai:doaj.org-article:c24a05aa1f8a489f8ab23eb6a9b1e44f2021-11-11T15:11:27ZLayout Design and Die Casting Using CAE Simulation for Household Appliances10.3390/app1121101282076-3417https://doaj.org/article/c24a05aa1f8a489f8ab23eb6a9b1e44f2021-10-01T00:00:00Zhttps://www.mdpi.com/2076-3417/11/21/10128https://doaj.org/toc/2076-3417Due to the development and industrialization of science and technology, aluminum alloys have been developed in various fields. Recently, the government has been pursuing ways to decrease the weight and increase the recyclability of various components in order to conserve resources, energy, and the environmental. In keeping with this trend, cast iron products are being replaced by aluminum products in the foundry industry by using high-pressure die casting (HPDC). Casting layout design, relies on the experience and knowledge of mold designers in the casting industry, which proves insufficient to respond to the rapidly changing needs of the era and to increasing production costs. Designing and producing casting layouts using CAD/CAM/CAE technology has become a critical issue. Computer-Aided Engineering (CAE) technology is rapidly increasing with the development of computer software and hardware. CAE technology not only predicts defects in mass production but also performs filling or solidification analysis during the mold design stage before production, enabling optimal mold design methods. New technologies that combine the emerging casting processes of filling and solidification analysis using computer simulation with existing technology and practical experience in the field are rapidly increasing in the foundry industry. Based on empirical knowledge, the layout and design of casting products has traditionally progressed through trial and error. The solutions achieved through scientific calculation and analysis using CAE technology can save a great deal of money and time in the building of die-casting molds and in their design and fabrication. In this study, numerical analysis of household appliances (cooking grills) quickly and accurately predicts problems arising from the filling and solidification of the melted metal in the casting process, thereby ensuring the quality of the final cast product. These results can be used to quickly establish a sound casting layout with reduced production costs.Hong-Kyu KwonMDPI AGarticlegate systemhigh pressure die castingCAE simulationflow analysiscooking grillTechnologyTEngineering (General). Civil engineering (General)TA1-2040Biology (General)QH301-705.5PhysicsQC1-999ChemistryQD1-999ENApplied Sciences, Vol 11, Iss 10128, p 10128 (2021)
institution	DOAJ
collection	DOAJ
language	EN
topic	gate system high pressure die casting CAE simulation flow analysis cooking grill Technology T Engineering (General). Civil engineering (General) TA1-2040 Biology (General) QH301-705.5 Physics QC1-999 Chemistry QD1-999
spellingShingle	gate system high pressure die casting CAE simulation flow analysis cooking grill Technology T Engineering (General). Civil engineering (General) TA1-2040 Biology (General) QH301-705.5 Physics QC1-999 Chemistry QD1-999 Hong-Kyu Kwon Layout Design and Die Casting Using CAE Simulation for Household Appliances
description	Due to the development and industrialization of science and technology, aluminum alloys have been developed in various fields. Recently, the government has been pursuing ways to decrease the weight and increase the recyclability of various components in order to conserve resources, energy, and the environmental. In keeping with this trend, cast iron products are being replaced by aluminum products in the foundry industry by using high-pressure die casting (HPDC). Casting layout design, relies on the experience and knowledge of mold designers in the casting industry, which proves insufficient to respond to the rapidly changing needs of the era and to increasing production costs. Designing and producing casting layouts using CAD/CAM/CAE technology has become a critical issue. Computer-Aided Engineering (CAE) technology is rapidly increasing with the development of computer software and hardware. CAE technology not only predicts defects in mass production but also performs filling or solidification analysis during the mold design stage before production, enabling optimal mold design methods. New technologies that combine the emerging casting processes of filling and solidification analysis using computer simulation with existing technology and practical experience in the field are rapidly increasing in the foundry industry. Based on empirical knowledge, the layout and design of casting products has traditionally progressed through trial and error. The solutions achieved through scientific calculation and analysis using CAE technology can save a great deal of money and time in the building of die-casting molds and in their design and fabrication. In this study, numerical analysis of household appliances (cooking grills) quickly and accurately predicts problems arising from the filling and solidification of the melted metal in the casting process, thereby ensuring the quality of the final cast product. These results can be used to quickly establish a sound casting layout with reduced production costs.
format	article
author	Hong-Kyu Kwon
author_facet	Hong-Kyu Kwon
author_sort	Hong-Kyu Kwon
title	Layout Design and Die Casting Using CAE Simulation for Household Appliances
title_short	Layout Design and Die Casting Using CAE Simulation for Household Appliances
title_full	Layout Design and Die Casting Using CAE Simulation for Household Appliances
title_fullStr	Layout Design and Die Casting Using CAE Simulation for Household Appliances
title_full_unstemmed	Layout Design and Die Casting Using CAE Simulation for Household Appliances
title_sort	layout design and die casting using cae simulation for household appliances
publisher	MDPI AG
publishDate	2021
url	https://doaj.org/article/c24a05aa1f8a489f8ab23eb6a9b1e44f
work_keys_str_mv	AT hongkyukwon layoutdesignanddiecastingusingcaesimulationforhouseholdappliances
_version_	1718436887289397248

Layout Design and Die Casting Using CAE Simulation for Household Appliances

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