Reinforcing Mechanism of WC Particles in Fe-Based Amorphous Matrix Coating on Magnesium Alloy Surface

To protect magnesium alloy surfaces from wear and corrosion, an Fe-based amorphous coating was prepared on WE43 through the Ni60 interlayer by high-velocity oxygen-fuel (HVOF) spraying. The porosity was ~1%, and the amorphous content exceeded 90%. The wear and corrosion resistance of the composite c...

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Autores principales: Haoran Zhang, Hongyan Wu, Shanlin Wang, Yuhua Chen, Yongde Huang, Hongxiang Li
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Publicado: MDPI AG 2021
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spelling oai:doaj.org-article:c273d0c3db2c4cf8b5e7f04fa1b4cf522021-11-11T18:07:25ZReinforcing Mechanism of WC Particles in Fe-Based Amorphous Matrix Coating on Magnesium Alloy Surface10.3390/ma142165711996-1944https://doaj.org/article/c273d0c3db2c4cf8b5e7f04fa1b4cf522021-11-01T00:00:00Zhttps://www.mdpi.com/1996-1944/14/21/6571https://doaj.org/toc/1996-1944To protect magnesium alloy surfaces from wear and corrosion, an Fe-based amorphous coating was prepared on WE43 through the Ni60 interlayer by high-velocity oxygen-fuel (HVOF) spraying. The porosity was ~1%, and the amorphous content exceeded 90%. The wear and corrosion resistance of the composite coating with WC particles wrapped in a Ni layer as the reinforcing phase were compared with that of the completely amorphous coating. The friction coefficient (COF) of the composite coating was 0.3, which is only half of that of the WE43 substrate, and the composite coating exhibited a more stable wear behavior than the completely amorphous coating. The corrosion tendency of the composite coating is lower than that of stainless steel, with a corrosion potential of −0.331 V, and the addition of WC particles did not deteriorate the corrosion resistance considerably. The bonding mechanism of the bonding interface between the amorphous structure and the particles of the reinforcing phase was investigated by transmission electron microscopy (TEM). Reinforcing particles were confirmed to form metallurgical bonding with the coating. It was found that the Ni layer showed excellent bonding performance in the form of a mixture that is amorphous and nanocrystalline. Therefore, the Fe-based amorphous composite coating on a magnesium alloy surface shows a potential protective effect.Haoran ZhangHongyan WuShanlin WangYuhua ChenYongde HuangHongxiang LiMDPI AGarticleFe-based amorphous coatingsmagnesium alloyinterfacial characteristicwear resistancecorrosion resistanceTechnologyTElectrical engineering. Electronics. Nuclear engineeringTK1-9971Engineering (General). Civil engineering (General)TA1-2040MicroscopyQH201-278.5Descriptive and experimental mechanicsQC120-168.85ENMaterials, Vol 14, Iss 6571, p 6571 (2021)
institution DOAJ
collection DOAJ
language EN
topic Fe-based amorphous coatings
magnesium alloy
interfacial characteristic
wear resistance
corrosion resistance
Technology
T
Electrical engineering. Electronics. Nuclear engineering
TK1-9971
Engineering (General). Civil engineering (General)
TA1-2040
Microscopy
QH201-278.5
Descriptive and experimental mechanics
QC120-168.85
spellingShingle Fe-based amorphous coatings
magnesium alloy
interfacial characteristic
wear resistance
corrosion resistance
Technology
T
Electrical engineering. Electronics. Nuclear engineering
TK1-9971
Engineering (General). Civil engineering (General)
TA1-2040
Microscopy
QH201-278.5
Descriptive and experimental mechanics
QC120-168.85
Haoran Zhang
Hongyan Wu
Shanlin Wang
Yuhua Chen
Yongde Huang
Hongxiang Li
Reinforcing Mechanism of WC Particles in Fe-Based Amorphous Matrix Coating on Magnesium Alloy Surface
description To protect magnesium alloy surfaces from wear and corrosion, an Fe-based amorphous coating was prepared on WE43 through the Ni60 interlayer by high-velocity oxygen-fuel (HVOF) spraying. The porosity was ~1%, and the amorphous content exceeded 90%. The wear and corrosion resistance of the composite coating with WC particles wrapped in a Ni layer as the reinforcing phase were compared with that of the completely amorphous coating. The friction coefficient (COF) of the composite coating was 0.3, which is only half of that of the WE43 substrate, and the composite coating exhibited a more stable wear behavior than the completely amorphous coating. The corrosion tendency of the composite coating is lower than that of stainless steel, with a corrosion potential of −0.331 V, and the addition of WC particles did not deteriorate the corrosion resistance considerably. The bonding mechanism of the bonding interface between the amorphous structure and the particles of the reinforcing phase was investigated by transmission electron microscopy (TEM). Reinforcing particles were confirmed to form metallurgical bonding with the coating. It was found that the Ni layer showed excellent bonding performance in the form of a mixture that is amorphous and nanocrystalline. Therefore, the Fe-based amorphous composite coating on a magnesium alloy surface shows a potential protective effect.
format article
author Haoran Zhang
Hongyan Wu
Shanlin Wang
Yuhua Chen
Yongde Huang
Hongxiang Li
author_facet Haoran Zhang
Hongyan Wu
Shanlin Wang
Yuhua Chen
Yongde Huang
Hongxiang Li
author_sort Haoran Zhang
title Reinforcing Mechanism of WC Particles in Fe-Based Amorphous Matrix Coating on Magnesium Alloy Surface
title_short Reinforcing Mechanism of WC Particles in Fe-Based Amorphous Matrix Coating on Magnesium Alloy Surface
title_full Reinforcing Mechanism of WC Particles in Fe-Based Amorphous Matrix Coating on Magnesium Alloy Surface
title_fullStr Reinforcing Mechanism of WC Particles in Fe-Based Amorphous Matrix Coating on Magnesium Alloy Surface
title_full_unstemmed Reinforcing Mechanism of WC Particles in Fe-Based Amorphous Matrix Coating on Magnesium Alloy Surface
title_sort reinforcing mechanism of wc particles in fe-based amorphous matrix coating on magnesium alloy surface
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/c273d0c3db2c4cf8b5e7f04fa1b4cf52
work_keys_str_mv AT haoranzhang reinforcingmechanismofwcparticlesinfebasedamorphousmatrixcoatingonmagnesiumalloysurface
AT hongyanwu reinforcingmechanismofwcparticlesinfebasedamorphousmatrixcoatingonmagnesiumalloysurface
AT shanlinwang reinforcingmechanismofwcparticlesinfebasedamorphousmatrixcoatingonmagnesiumalloysurface
AT yuhuachen reinforcingmechanismofwcparticlesinfebasedamorphousmatrixcoatingonmagnesiumalloysurface
AT yongdehuang reinforcingmechanismofwcparticlesinfebasedamorphousmatrixcoatingonmagnesiumalloysurface
AT hongxiangli reinforcingmechanismofwcparticlesinfebasedamorphousmatrixcoatingonmagnesiumalloysurface
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