Rapid Alloy Surface Engineering through Closed-Vessel Reagent Pyrolysis

For rapid surface engineering of Cr-containing alloys by low-temperature nitrocarburization, we introduce a process based on pyrolysis of solid reagents, e.g., urea, performed in an evacuated closed vessel. Upon heating to temperatures high enough for rapid diffusion of interstitial solute, but low...

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Autores principales: Cyprian Illing, Zhe Ren, Anna Agaponova, Arthur Heuer, Frank Ernst
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Lenguaje:EN
Publicado: MDPI AG 2021
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Acceso en línea:https://doaj.org/article/c4fe61e3102242838383225892eaf962
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spelling oai:doaj.org-article:c4fe61e3102242838383225892eaf9622021-11-25T18:21:45ZRapid Alloy Surface Engineering through Closed-Vessel Reagent Pyrolysis10.3390/met111117642075-4701https://doaj.org/article/c4fe61e3102242838383225892eaf9622021-11-01T00:00:00Zhttps://www.mdpi.com/2075-4701/11/11/1764https://doaj.org/toc/2075-4701For rapid surface engineering of Cr-containing alloys by low-temperature nitrocarburization, we introduce a process based on pyrolysis of solid reagents, e.g., urea, performed in an evacuated closed vessel. Upon heating to temperatures high enough for rapid diffusion of interstitial solute, but low enough to avoid second-phase precipitation, the reagent is pyrolyzed to a gas atmosphere containing molecules that (i) activate the alloy surface by stripping away the passivating Cr<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mrow></mrow><mn>2</mn></msub></semantics></math></inline-formula>O<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mrow></mrow><mn>3</mn></msub></semantics></math></inline-formula>-rich surface film (diffusion barrier) and (ii) rapidly infuse carbon and nitrogen into the alloy. We demonstrate quantitatively that this method can generate a subsurface zone with concentrated carbon and nitrogen comparable to what can be accomplished by established (e.g., gas-phase- or plasma-based) methods, but with significantly reduced processing time. As another important difference to established gas-phase processing, the interaction of gas molecules with the alloy surface can have auto-catalytic effects by altering the gas composition in a way that accelerates solute infusion by providing a high activity of HNCO. The new method lends itself to rapid experimentation with a minimum of laboratory equipment.Cyprian IllingZhe RenAnna AgaponovaArthur HeuerFrank ErnstMDPI AGarticlealloy surface engineeringcolossal supersaturationnitrocarburizationreagent pyrolysisauto-catalytic effectMining engineering. MetallurgyTN1-997ENMetals, Vol 11, Iss 1764, p 1764 (2021)
institution DOAJ
collection DOAJ
language EN
topic alloy surface engineering
colossal supersaturation
nitrocarburization
reagent pyrolysis
auto-catalytic effect
Mining engineering. Metallurgy
TN1-997
spellingShingle alloy surface engineering
colossal supersaturation
nitrocarburization
reagent pyrolysis
auto-catalytic effect
Mining engineering. Metallurgy
TN1-997
Cyprian Illing
Zhe Ren
Anna Agaponova
Arthur Heuer
Frank Ernst
Rapid Alloy Surface Engineering through Closed-Vessel Reagent Pyrolysis
description For rapid surface engineering of Cr-containing alloys by low-temperature nitrocarburization, we introduce a process based on pyrolysis of solid reagents, e.g., urea, performed in an evacuated closed vessel. Upon heating to temperatures high enough for rapid diffusion of interstitial solute, but low enough to avoid second-phase precipitation, the reagent is pyrolyzed to a gas atmosphere containing molecules that (i) activate the alloy surface by stripping away the passivating Cr<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mrow></mrow><mn>2</mn></msub></semantics></math></inline-formula>O<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mrow></mrow><mn>3</mn></msub></semantics></math></inline-formula>-rich surface film (diffusion barrier) and (ii) rapidly infuse carbon and nitrogen into the alloy. We demonstrate quantitatively that this method can generate a subsurface zone with concentrated carbon and nitrogen comparable to what can be accomplished by established (e.g., gas-phase- or plasma-based) methods, but with significantly reduced processing time. As another important difference to established gas-phase processing, the interaction of gas molecules with the alloy surface can have auto-catalytic effects by altering the gas composition in a way that accelerates solute infusion by providing a high activity of HNCO. The new method lends itself to rapid experimentation with a minimum of laboratory equipment.
format article
author Cyprian Illing
Zhe Ren
Anna Agaponova
Arthur Heuer
Frank Ernst
author_facet Cyprian Illing
Zhe Ren
Anna Agaponova
Arthur Heuer
Frank Ernst
author_sort Cyprian Illing
title Rapid Alloy Surface Engineering through Closed-Vessel Reagent Pyrolysis
title_short Rapid Alloy Surface Engineering through Closed-Vessel Reagent Pyrolysis
title_full Rapid Alloy Surface Engineering through Closed-Vessel Reagent Pyrolysis
title_fullStr Rapid Alloy Surface Engineering through Closed-Vessel Reagent Pyrolysis
title_full_unstemmed Rapid Alloy Surface Engineering through Closed-Vessel Reagent Pyrolysis
title_sort rapid alloy surface engineering through closed-vessel reagent pyrolysis
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/c4fe61e3102242838383225892eaf962
work_keys_str_mv AT cyprianilling rapidalloysurfaceengineeringthroughclosedvesselreagentpyrolysis
AT zheren rapidalloysurfaceengineeringthroughclosedvesselreagentpyrolysis
AT annaagaponova rapidalloysurfaceengineeringthroughclosedvesselreagentpyrolysis
AT arthurheuer rapidalloysurfaceengineeringthroughclosedvesselreagentpyrolysis
AT frankernst rapidalloysurfaceengineeringthroughclosedvesselreagentpyrolysis
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