Sales Kit Automated Production: An Integrated Procedure for Setup Reduction in Case of High Products Variety

Nowadays, the demand for personalized goods is increasing, with small batches of customized products. Companies are asked to cope with this need to be more competitive; thus, it is crucial to optimally set up the production process to cope with the demand. Among the products composed of several part...

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Autores principales: Matteo Bottin, Maurizio Faccio, Riccardo Minto, Giulio Rosati
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Lenguaje:EN
Publicado: MDPI AG 2021
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spelling oai:doaj.org-article:c51c10bbc5124852a91d7ca457857a4a2021-11-11T15:10:30ZSales Kit Automated Production: An Integrated Procedure for Setup Reduction in Case of High Products Variety10.3390/app1121101102076-3417https://doaj.org/article/c51c10bbc5124852a91d7ca457857a4a2021-10-01T00:00:00Zhttps://www.mdpi.com/2076-3417/11/21/10110https://doaj.org/toc/2076-3417Nowadays, the demand for personalized goods is increasing, with small batches of customized products. Companies are asked to cope with this need to be more competitive; thus, it is crucial to optimally set up the production process to cope with the demand. Among the products composed of several parts, sales kits occupy a significant role. Sales kits are sets of different components, supplied as a single unit. Automation is usually used to reduce the unit direct production costs for assembled products, and this is especially true for kitting since it has minimum added value, compared to other technologies. The wide range of components leads to frequent reconfiguration of the feeding devices between different products, increasing the setup time. The aim of this work is to provide a model that minimizes the setup times of automatic kitting systems when working with a high variety of products. To reach this goal, we propose to apply the traveling salesman problem (TSP) to the production process by integrating a multi-clustering model, thus increasing its appeal to several applications. This method is applied both to simulations and to a real case study, and proves to be able to provide a good solution in a reasonable time.Matteo BottinMaurizio FaccioRiccardo MintoGiulio RosatiMDPI AGarticlesales kitclusteringkitting linestraveling salesman problemfeederTechnologyTEngineering (General). Civil engineering (General)TA1-2040Biology (General)QH301-705.5PhysicsQC1-999ChemistryQD1-999ENApplied Sciences, Vol 11, Iss 10110, p 10110 (2021)
institution DOAJ
collection DOAJ
language EN
topic sales kit
clustering
kitting lines
traveling salesman problem
feeder
Technology
T
Engineering (General). Civil engineering (General)
TA1-2040
Biology (General)
QH301-705.5
Physics
QC1-999
Chemistry
QD1-999
spellingShingle sales kit
clustering
kitting lines
traveling salesman problem
feeder
Technology
T
Engineering (General). Civil engineering (General)
TA1-2040
Biology (General)
QH301-705.5
Physics
QC1-999
Chemistry
QD1-999
Matteo Bottin
Maurizio Faccio
Riccardo Minto
Giulio Rosati
Sales Kit Automated Production: An Integrated Procedure for Setup Reduction in Case of High Products Variety
description Nowadays, the demand for personalized goods is increasing, with small batches of customized products. Companies are asked to cope with this need to be more competitive; thus, it is crucial to optimally set up the production process to cope with the demand. Among the products composed of several parts, sales kits occupy a significant role. Sales kits are sets of different components, supplied as a single unit. Automation is usually used to reduce the unit direct production costs for assembled products, and this is especially true for kitting since it has minimum added value, compared to other technologies. The wide range of components leads to frequent reconfiguration of the feeding devices between different products, increasing the setup time. The aim of this work is to provide a model that minimizes the setup times of automatic kitting systems when working with a high variety of products. To reach this goal, we propose to apply the traveling salesman problem (TSP) to the production process by integrating a multi-clustering model, thus increasing its appeal to several applications. This method is applied both to simulations and to a real case study, and proves to be able to provide a good solution in a reasonable time.
format article
author Matteo Bottin
Maurizio Faccio
Riccardo Minto
Giulio Rosati
author_facet Matteo Bottin
Maurizio Faccio
Riccardo Minto
Giulio Rosati
author_sort Matteo Bottin
title Sales Kit Automated Production: An Integrated Procedure for Setup Reduction in Case of High Products Variety
title_short Sales Kit Automated Production: An Integrated Procedure for Setup Reduction in Case of High Products Variety
title_full Sales Kit Automated Production: An Integrated Procedure for Setup Reduction in Case of High Products Variety
title_fullStr Sales Kit Automated Production: An Integrated Procedure for Setup Reduction in Case of High Products Variety
title_full_unstemmed Sales Kit Automated Production: An Integrated Procedure for Setup Reduction in Case of High Products Variety
title_sort sales kit automated production: an integrated procedure for setup reduction in case of high products variety
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/c51c10bbc5124852a91d7ca457857a4a
work_keys_str_mv AT matteobottin saleskitautomatedproductionanintegratedprocedureforsetupreductionincaseofhighproductsvariety
AT mauriziofaccio saleskitautomatedproductionanintegratedprocedureforsetupreductionincaseofhighproductsvariety
AT riccardominto saleskitautomatedproductionanintegratedprocedureforsetupreductionincaseofhighproductsvariety
AT giuliorosati saleskitautomatedproductionanintegratedprocedureforsetupreductionincaseofhighproductsvariety
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