Ultrasonic Surface Rolling Process: Properties, Characterization, and Applications
Ultrasonic surface rolling process (USRP) is a novel surface severe plastic deformation (SPD) method that integrates ultrasonic impact peening (UIP) and deep rolling (DR) to enhance the surface integrity and surface mechanical properties of engineering materials. USRP can induce gradient nanostructu...
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2021
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oai:doaj.org-article:c9861198e0ae4fbeb1751273d5d1259f2021-11-25T16:42:39ZUltrasonic Surface Rolling Process: Properties, Characterization, and Applications10.3390/app1122109862076-3417https://doaj.org/article/c9861198e0ae4fbeb1751273d5d1259f2021-11-01T00:00:00Zhttps://www.mdpi.com/2076-3417/11/22/10986https://doaj.org/toc/2076-3417Ultrasonic surface rolling process (USRP) is a novel surface severe plastic deformation (SPD) method that integrates ultrasonic impact peening (UIP) and deep rolling (DR) to enhance the surface integrity and surface mechanical properties of engineering materials. USRP can induce gradient nanostructured surface (GNS) layers on the substrate, providing superior mechanical properties, thus preventing premature material failure. Herein, a comprehensive overview of current-state-of-the art USRP is provided. More specifically, the effect of the USRP on a broad range of materials exclusively used for aerospace, automotive, nuclear, and chemical industries is explained. Furthermore, the effect of USRP on different mechanical properties, such as hardness, tensile, fatigue, wear resistance, residual stress, corrosion resistance, and surface roughness are summarized. In addition, the effect of USRP on grain refinement and the formation of gradient microstructure is discussed. Finally, this study elucidates the application and recent advances of the USRP process.Merbin JohnAlessandro M. RallsScott C. DooleyAkhil Kishore Vellooridathil ThazhathidathilAshok Kumar PerkaUdaya Bhat KuruveriPradeep L. MenezesMDPI AGarticleultrasonic surface rolling processsurface modification techniquessevere plastic deformationmicrostructurenanostructured surfacesTechnologyTEngineering (General). Civil engineering (General)TA1-2040Biology (General)QH301-705.5PhysicsQC1-999ChemistryQD1-999ENApplied Sciences, Vol 11, Iss 10986, p 10986 (2021) |
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topic |
ultrasonic surface rolling process surface modification techniques severe plastic deformation microstructure nanostructured surfaces Technology T Engineering (General). Civil engineering (General) TA1-2040 Biology (General) QH301-705.5 Physics QC1-999 Chemistry QD1-999 |
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ultrasonic surface rolling process surface modification techniques severe plastic deformation microstructure nanostructured surfaces Technology T Engineering (General). Civil engineering (General) TA1-2040 Biology (General) QH301-705.5 Physics QC1-999 Chemistry QD1-999 Merbin John Alessandro M. Ralls Scott C. Dooley Akhil Kishore Vellooridathil Thazhathidathil Ashok Kumar Perka Udaya Bhat Kuruveri Pradeep L. Menezes Ultrasonic Surface Rolling Process: Properties, Characterization, and Applications |
description |
Ultrasonic surface rolling process (USRP) is a novel surface severe plastic deformation (SPD) method that integrates ultrasonic impact peening (UIP) and deep rolling (DR) to enhance the surface integrity and surface mechanical properties of engineering materials. USRP can induce gradient nanostructured surface (GNS) layers on the substrate, providing superior mechanical properties, thus preventing premature material failure. Herein, a comprehensive overview of current-state-of-the art USRP is provided. More specifically, the effect of the USRP on a broad range of materials exclusively used for aerospace, automotive, nuclear, and chemical industries is explained. Furthermore, the effect of USRP on different mechanical properties, such as hardness, tensile, fatigue, wear resistance, residual stress, corrosion resistance, and surface roughness are summarized. In addition, the effect of USRP on grain refinement and the formation of gradient microstructure is discussed. Finally, this study elucidates the application and recent advances of the USRP process. |
format |
article |
author |
Merbin John Alessandro M. Ralls Scott C. Dooley Akhil Kishore Vellooridathil Thazhathidathil Ashok Kumar Perka Udaya Bhat Kuruveri Pradeep L. Menezes |
author_facet |
Merbin John Alessandro M. Ralls Scott C. Dooley Akhil Kishore Vellooridathil Thazhathidathil Ashok Kumar Perka Udaya Bhat Kuruveri Pradeep L. Menezes |
author_sort |
Merbin John |
title |
Ultrasonic Surface Rolling Process: Properties, Characterization, and Applications |
title_short |
Ultrasonic Surface Rolling Process: Properties, Characterization, and Applications |
title_full |
Ultrasonic Surface Rolling Process: Properties, Characterization, and Applications |
title_fullStr |
Ultrasonic Surface Rolling Process: Properties, Characterization, and Applications |
title_full_unstemmed |
Ultrasonic Surface Rolling Process: Properties, Characterization, and Applications |
title_sort |
ultrasonic surface rolling process: properties, characterization, and applications |
publisher |
MDPI AG |
publishDate |
2021 |
url |
https://doaj.org/article/c9861198e0ae4fbeb1751273d5d1259f |
work_keys_str_mv |
AT merbinjohn ultrasonicsurfacerollingprocesspropertiescharacterizationandapplications AT alessandromralls ultrasonicsurfacerollingprocesspropertiescharacterizationandapplications AT scottcdooley ultrasonicsurfacerollingprocesspropertiescharacterizationandapplications AT akhilkishorevellooridathilthazhathidathil ultrasonicsurfacerollingprocesspropertiescharacterizationandapplications AT ashokkumarperka ultrasonicsurfacerollingprocesspropertiescharacterizationandapplications AT udayabhatkuruveri ultrasonicsurfacerollingprocesspropertiescharacterizationandapplications AT pradeeplmenezes ultrasonicsurfacerollingprocesspropertiescharacterizationandapplications |
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