Experimental Evaluation and Finite Element Simulation to Produce Square Cup by Deep Drawing Process

Deep drawing process to produce square cup is very complex process due to a lot of process parameters which control on this process, therefore associated with it many of defects such as earing, wrinkling and fracture. Study of the effect of some process parameters to determine the values of these p...

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Autores principales: Karem Muhsin Younis, Adil Shbeeb Jabber, Mustafa Mohammed Abdulrazaq
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Lenguaje:EN
Publicado: Al-Khwarizmi College of Engineering – University of Baghdad 2018
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Acceso en línea:https://doaj.org/article/ca564f698be94a80be908073840a3c10
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spelling oai:doaj.org-article:ca564f698be94a80be908073840a3c102021-12-02T03:50:44ZExperimental Evaluation and Finite Element Simulation to Produce Square Cup by Deep Drawing Process10.22153/kej.2018.10.0021818-11712312-0789https://doaj.org/article/ca564f698be94a80be908073840a3c102018-04-01T00:00:00Zhttp://alkej.uobaghdad.edu.iq/index.php/alkej/article/view/113https://doaj.org/toc/1818-1171https://doaj.org/toc/2312-0789 Deep drawing process to produce square cup is very complex process due to a lot of process parameters which control on this process, therefore associated with it many of defects such as earing, wrinkling and fracture. Study of the effect of some process parameters to determine the values of these parameters which give the best result, the distributions for the thickness and depths of the cup were used to estimate the effect of the parameters on the cup numerically, in addition to experimental verification just to the conditions which give the best numerical predictions in order to reduce the time, efforts and costs for producing square cup with less defects experimentally is the aim of this study. The numerical analysis is used to study the effect of some parameters such as die profile radius, radial clearance between die and punch, blank diameter on the length and thickness  distributions on the cup, dynamic-explicit (ANSYS11) code based on finite element method is utilized to simulate the square deep drawing operation. Experiments were done for comparison and verification the numerical predictions. effective square cup with less defects and acceptable thickness distributions were produced in this study. It is concluded  the most thinning appear in the corner cup due to excessive stretching occur in this region and also it is found the cup thickness and height prediction by numerical analysis and in general in harmony with experimental analysis. Karem Muhsin YounisAdil Shbeeb JabberMustafa Mohammed AbdulrazaqAl-Khwarizmi College of Engineering – University of BaghdadarticleChemical engineeringTP155-156Engineering (General). Civil engineering (General)TA1-2040ENAl-Khawarizmi Engineering Journal, Vol 14, Iss 1 (2018)
institution DOAJ
collection DOAJ
language EN
topic Chemical engineering
TP155-156
Engineering (General). Civil engineering (General)
TA1-2040
spellingShingle Chemical engineering
TP155-156
Engineering (General). Civil engineering (General)
TA1-2040
Karem Muhsin Younis
Adil Shbeeb Jabber
Mustafa Mohammed Abdulrazaq
Experimental Evaluation and Finite Element Simulation to Produce Square Cup by Deep Drawing Process
description Deep drawing process to produce square cup is very complex process due to a lot of process parameters which control on this process, therefore associated with it many of defects such as earing, wrinkling and fracture. Study of the effect of some process parameters to determine the values of these parameters which give the best result, the distributions for the thickness and depths of the cup were used to estimate the effect of the parameters on the cup numerically, in addition to experimental verification just to the conditions which give the best numerical predictions in order to reduce the time, efforts and costs for producing square cup with less defects experimentally is the aim of this study. The numerical analysis is used to study the effect of some parameters such as die profile radius, radial clearance between die and punch, blank diameter on the length and thickness  distributions on the cup, dynamic-explicit (ANSYS11) code based on finite element method is utilized to simulate the square deep drawing operation. Experiments were done for comparison and verification the numerical predictions. effective square cup with less defects and acceptable thickness distributions were produced in this study. It is concluded  the most thinning appear in the corner cup due to excessive stretching occur in this region and also it is found the cup thickness and height prediction by numerical analysis and in general in harmony with experimental analysis.
format article
author Karem Muhsin Younis
Adil Shbeeb Jabber
Mustafa Mohammed Abdulrazaq
author_facet Karem Muhsin Younis
Adil Shbeeb Jabber
Mustafa Mohammed Abdulrazaq
author_sort Karem Muhsin Younis
title Experimental Evaluation and Finite Element Simulation to Produce Square Cup by Deep Drawing Process
title_short Experimental Evaluation and Finite Element Simulation to Produce Square Cup by Deep Drawing Process
title_full Experimental Evaluation and Finite Element Simulation to Produce Square Cup by Deep Drawing Process
title_fullStr Experimental Evaluation and Finite Element Simulation to Produce Square Cup by Deep Drawing Process
title_full_unstemmed Experimental Evaluation and Finite Element Simulation to Produce Square Cup by Deep Drawing Process
title_sort experimental evaluation and finite element simulation to produce square cup by deep drawing process
publisher Al-Khwarizmi College of Engineering – University of Baghdad
publishDate 2018
url https://doaj.org/article/ca564f698be94a80be908073840a3c10
work_keys_str_mv AT karemmuhsinyounis experimentalevaluationandfiniteelementsimulationtoproducesquarecupbydeepdrawingprocess
AT adilshbeebjabber experimentalevaluationandfiniteelementsimulationtoproducesquarecupbydeepdrawingprocess
AT mustafamohammedabdulrazaq experimentalevaluationandfiniteelementsimulationtoproducesquarecupbydeepdrawingprocess
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