Optimization of Cement-Based Mortar Containing Oily Sludge Ash by Response Surface Methodology

In the industries of petroleum extraction, a large volume of oily sludge is being generated. This waste is usually considered difficult to dispose of, causing environmental and economic issues. This study presented the novel experimental method of manufacturing mortar used in civil construction by c...

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Autores principales: Mubarak Usman Kankia, Lavania Baloo, Nasiru Danlami, Wan Nurliyana Samahani, Bashar S. Mohammed, Sani Haruna, Ahmad Hussaini Jagaba, Mahmud Abubakar, Effa Affiana Ishak, Khalid Sayed, Noor Amila Bt Wan Zawawi
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Publicado: MDPI AG 2021
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spelling oai:doaj.org-article:cd61aaf1326b42ecb243493c5235787b2021-11-11T17:52:48ZOptimization of Cement-Based Mortar Containing Oily Sludge Ash by Response Surface Methodology10.3390/ma142163081996-1944https://doaj.org/article/cd61aaf1326b42ecb243493c5235787b2021-10-01T00:00:00Zhttps://www.mdpi.com/1996-1944/14/21/6308https://doaj.org/toc/1996-1944In the industries of petroleum extraction, a large volume of oily sludge is being generated. This waste is usually considered difficult to dispose of, causing environmental and economic issues. This study presented the novel experimental method of manufacturing mortar used in civil construction by cement and oily sludge ash (OSA). The defined method was described with a logical experimental study conducted to examine a feasible manufacturing method for casting cement-based mortars by partially replacing cement with OSA. Replacement concentrations for OSA ranged from 0 to 20 percent by cement weight, while the water-to-cement (w/c) ratio was varied from 0.4 to 0.8, and the amount of sand was kept constant. The strengths and absorption rate of the mortar were monitored for 28 days. The OSA contains a crystalline structure with packs of angular grains. Because of OSA in the cement-based mortar mixtures and water-to-cement ratios, the mechanical strength was improved significantly. However, the water absorption trend increased linearly. Using variance analysis, the influence of OSA and w/c ratio on the behavior of mortar was acquired. The developed models were significant for all <i>p</i>-value reactions of <5%. Numerical optimization results showed that the best mixture can be obtained by replacing 8.19 percent cement with OSA and 0.52 as a ratio of w/c.Mubarak Usman KankiaLavania BalooNasiru DanlamiWan Nurliyana SamahaniBashar S. MohammedSani HarunaAhmad Hussaini JagabaMahmud AbubakarEffa Affiana IshakKhalid SayedNoor Amila Bt Wan ZawawiMDPI AGarticleoily sludgecementcompressive strengthpetroleum hydrocarbonTechnologyTElectrical engineering. Electronics. Nuclear engineeringTK1-9971Engineering (General). Civil engineering (General)TA1-2040MicroscopyQH201-278.5Descriptive and experimental mechanicsQC120-168.85ENMaterials, Vol 14, Iss 6308, p 6308 (2021)
institution DOAJ
collection DOAJ
language EN
topic oily sludge
cement
compressive strength
petroleum hydrocarbon
Technology
T
Electrical engineering. Electronics. Nuclear engineering
TK1-9971
Engineering (General). Civil engineering (General)
TA1-2040
Microscopy
QH201-278.5
Descriptive and experimental mechanics
QC120-168.85
spellingShingle oily sludge
cement
compressive strength
petroleum hydrocarbon
Technology
T
Electrical engineering. Electronics. Nuclear engineering
TK1-9971
Engineering (General). Civil engineering (General)
TA1-2040
Microscopy
QH201-278.5
Descriptive and experimental mechanics
QC120-168.85
Mubarak Usman Kankia
Lavania Baloo
Nasiru Danlami
Wan Nurliyana Samahani
Bashar S. Mohammed
Sani Haruna
Ahmad Hussaini Jagaba
Mahmud Abubakar
Effa Affiana Ishak
Khalid Sayed
Noor Amila Bt Wan Zawawi
Optimization of Cement-Based Mortar Containing Oily Sludge Ash by Response Surface Methodology
description In the industries of petroleum extraction, a large volume of oily sludge is being generated. This waste is usually considered difficult to dispose of, causing environmental and economic issues. This study presented the novel experimental method of manufacturing mortar used in civil construction by cement and oily sludge ash (OSA). The defined method was described with a logical experimental study conducted to examine a feasible manufacturing method for casting cement-based mortars by partially replacing cement with OSA. Replacement concentrations for OSA ranged from 0 to 20 percent by cement weight, while the water-to-cement (w/c) ratio was varied from 0.4 to 0.8, and the amount of sand was kept constant. The strengths and absorption rate of the mortar were monitored for 28 days. The OSA contains a crystalline structure with packs of angular grains. Because of OSA in the cement-based mortar mixtures and water-to-cement ratios, the mechanical strength was improved significantly. However, the water absorption trend increased linearly. Using variance analysis, the influence of OSA and w/c ratio on the behavior of mortar was acquired. The developed models were significant for all <i>p</i>-value reactions of <5%. Numerical optimization results showed that the best mixture can be obtained by replacing 8.19 percent cement with OSA and 0.52 as a ratio of w/c.
format article
author Mubarak Usman Kankia
Lavania Baloo
Nasiru Danlami
Wan Nurliyana Samahani
Bashar S. Mohammed
Sani Haruna
Ahmad Hussaini Jagaba
Mahmud Abubakar
Effa Affiana Ishak
Khalid Sayed
Noor Amila Bt Wan Zawawi
author_facet Mubarak Usman Kankia
Lavania Baloo
Nasiru Danlami
Wan Nurliyana Samahani
Bashar S. Mohammed
Sani Haruna
Ahmad Hussaini Jagaba
Mahmud Abubakar
Effa Affiana Ishak
Khalid Sayed
Noor Amila Bt Wan Zawawi
author_sort Mubarak Usman Kankia
title Optimization of Cement-Based Mortar Containing Oily Sludge Ash by Response Surface Methodology
title_short Optimization of Cement-Based Mortar Containing Oily Sludge Ash by Response Surface Methodology
title_full Optimization of Cement-Based Mortar Containing Oily Sludge Ash by Response Surface Methodology
title_fullStr Optimization of Cement-Based Mortar Containing Oily Sludge Ash by Response Surface Methodology
title_full_unstemmed Optimization of Cement-Based Mortar Containing Oily Sludge Ash by Response Surface Methodology
title_sort optimization of cement-based mortar containing oily sludge ash by response surface methodology
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/cd61aaf1326b42ecb243493c5235787b
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