Improvement in Mixed Lubrication Characteristics of Electromagnetic Clutch Coated with DLC-Si Film by Controlling Surface Roughness and Providing Micro-Groove

This study investigated how the surface roughness of steel disks coated with a Si-containing diamond-like carbon (DLC-Si) film affects the dependence of the friction characteristics, in an oil-lubricated condition via the use of friction experiments and numerical analyses using mixed lubrication mod...

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Autores principales: Junji Ando, Takeshi Yamaguchi, Kazuo Hokkirigawa
Formato: article
Lenguaje:EN
Publicado: Japanese Society of Tribologists 2016
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Acceso en línea:https://doaj.org/article/cf4cf490dfdc4b958d167e2d21959961
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spelling oai:doaj.org-article:cf4cf490dfdc4b958d167e2d219599612021-11-05T09:21:49ZImprovement in Mixed Lubrication Characteristics of Electromagnetic Clutch Coated with DLC-Si Film by Controlling Surface Roughness and Providing Micro-Groove1881-219810.2474/trol.11.13https://doaj.org/article/cf4cf490dfdc4b958d167e2d219599612016-01-01T00:00:00Zhttps://www.jstage.jst.go.jp/article/trol/11/1/11_13/_pdf/-char/enhttps://doaj.org/toc/1881-2198This study investigated how the surface roughness of steel disks coated with a Si-containing diamond-like carbon (DLC-Si) film affects the dependence of the friction characteristics, in an oil-lubricated condition via the use of friction experiments and numerical analyses using mixed lubrication models. This study clearly demonstrated that a DLC-Si film with a surface roughness of RzJIS = 3 to 4 μm was an effective means of suppressing frictional vibration caused by stick-slip. In addition to finding that the surface roughness of steel disks coated with DLC-Si film could be used as a design guideline for the sliding surface of an electromagnetic clutch to provide excellent μ-v characteristics, it was also found that providing the mating plate with micro grooves that have a depth of 10 μm and a pitch of about 100 μm was an effective means of improving the friction characteristics. The results of this study suggested that the surface roughness and the micro grooves maintain solid contact even if the formation of oil film is enhanced as the sliding velocity increases, since these results in boundary lubrication.Junji AndoTakeshi YamaguchiKazuo HokkirigawaJapanese Society of Tribologistsarticlecoatingsdiamond-like carbonnumerical analysissurface roughnessμ-v slopePhysicsQC1-999Engineering (General). Civil engineering (General)TA1-2040Mechanical engineering and machineryTJ1-1570ChemistryQD1-999ENTribology Online, Vol 11, Iss 1, Pp 13-23 (2016)
institution DOAJ
collection DOAJ
language EN
topic coatings
diamond-like carbon
numerical analysis
surface roughness
μ-v slope
Physics
QC1-999
Engineering (General). Civil engineering (General)
TA1-2040
Mechanical engineering and machinery
TJ1-1570
Chemistry
QD1-999
spellingShingle coatings
diamond-like carbon
numerical analysis
surface roughness
μ-v slope
Physics
QC1-999
Engineering (General). Civil engineering (General)
TA1-2040
Mechanical engineering and machinery
TJ1-1570
Chemistry
QD1-999
Junji Ando
Takeshi Yamaguchi
Kazuo Hokkirigawa
Improvement in Mixed Lubrication Characteristics of Electromagnetic Clutch Coated with DLC-Si Film by Controlling Surface Roughness and Providing Micro-Groove
description This study investigated how the surface roughness of steel disks coated with a Si-containing diamond-like carbon (DLC-Si) film affects the dependence of the friction characteristics, in an oil-lubricated condition via the use of friction experiments and numerical analyses using mixed lubrication models. This study clearly demonstrated that a DLC-Si film with a surface roughness of RzJIS = 3 to 4 μm was an effective means of suppressing frictional vibration caused by stick-slip. In addition to finding that the surface roughness of steel disks coated with DLC-Si film could be used as a design guideline for the sliding surface of an electromagnetic clutch to provide excellent μ-v characteristics, it was also found that providing the mating plate with micro grooves that have a depth of 10 μm and a pitch of about 100 μm was an effective means of improving the friction characteristics. The results of this study suggested that the surface roughness and the micro grooves maintain solid contact even if the formation of oil film is enhanced as the sliding velocity increases, since these results in boundary lubrication.
format article
author Junji Ando
Takeshi Yamaguchi
Kazuo Hokkirigawa
author_facet Junji Ando
Takeshi Yamaguchi
Kazuo Hokkirigawa
author_sort Junji Ando
title Improvement in Mixed Lubrication Characteristics of Electromagnetic Clutch Coated with DLC-Si Film by Controlling Surface Roughness and Providing Micro-Groove
title_short Improvement in Mixed Lubrication Characteristics of Electromagnetic Clutch Coated with DLC-Si Film by Controlling Surface Roughness and Providing Micro-Groove
title_full Improvement in Mixed Lubrication Characteristics of Electromagnetic Clutch Coated with DLC-Si Film by Controlling Surface Roughness and Providing Micro-Groove
title_fullStr Improvement in Mixed Lubrication Characteristics of Electromagnetic Clutch Coated with DLC-Si Film by Controlling Surface Roughness and Providing Micro-Groove
title_full_unstemmed Improvement in Mixed Lubrication Characteristics of Electromagnetic Clutch Coated with DLC-Si Film by Controlling Surface Roughness and Providing Micro-Groove
title_sort improvement in mixed lubrication characteristics of electromagnetic clutch coated with dlc-si film by controlling surface roughness and providing micro-groove
publisher Japanese Society of Tribologists
publishDate 2016
url https://doaj.org/article/cf4cf490dfdc4b958d167e2d21959961
work_keys_str_mv AT junjiando improvementinmixedlubricationcharacteristicsofelectromagneticclutchcoatedwithdlcsifilmbycontrollingsurfaceroughnessandprovidingmicrogroove
AT takeshiyamaguchi improvementinmixedlubricationcharacteristicsofelectromagneticclutchcoatedwithdlcsifilmbycontrollingsurfaceroughnessandprovidingmicrogroove
AT kazuohokkirigawa improvementinmixedlubricationcharacteristicsofelectromagneticclutchcoatedwithdlcsifilmbycontrollingsurfaceroughnessandprovidingmicrogroove
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