Significance of Anisotropic Thermal Expansion in High Speed Electric Machines Employing NdFeB Permanent Magnets

Many high speed applications employ a surface permanent magnet (PM) machine topology with a retaining sleeve due to its robustness and ability to achieve high overall peripheral speeds as well as efficiencies. One often overlooked feature in the mechanical design of such machines, which has not achi...

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Autores principales: Ram Kumar, Antonino La Rocca, Gaurang Vakil, David Gerada, Chris Gerada, Baylon G. Fernandes
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Lenguaje:EN
Publicado: MDPI AG 2021
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spelling oai:doaj.org-article:cf8f86a51231416fb9b1ac788f4a5fcb2021-11-25T17:26:41ZSignificance of Anisotropic Thermal Expansion in High Speed Electric Machines Employing NdFeB Permanent Magnets10.3390/en142275581996-1073https://doaj.org/article/cf8f86a51231416fb9b1ac788f4a5fcb2021-11-01T00:00:00Zhttps://www.mdpi.com/1996-1073/14/22/7558https://doaj.org/toc/1996-1073Many high speed applications employ a surface permanent magnet (PM) machine topology with a retaining sleeve due to its robustness and ability to achieve high overall peripheral speeds as well as efficiencies. One often overlooked feature in the mechanical design of such machines, which has not achieved sufficient attention to date is the anisotropic thermal expansion of rare earth magnets, the degree of which varies for different magnet technologies. This paper investigates the effects of the aforementioned on the mechanical design of a high speed PM spindle machine with NdFeB magnets. The maximum allowable interference is found to be limited by the working temperature of the magnets while the minimum required interference is increased due to their anisotropic thermal expansion. Based on this, appropriate conditions are formulated to integrate a Neodymium Iron Boron (NdFeB) PM in high speed rotors. These modifications considering the shaft together with the magnet anisotropic thermal expansion are included in a proposed rotor design and validated using simulations in ANSYS mechanical environment.Ram KumarAntonino La RoccaGaurang VakilDavid GeradaChris GeradaBaylon G. FernandesMDPI AGarticleanisotropic thermal expansionhigh speedNdFeB permanent magnetPMSMretaining sleeveTechnologyTENEnergies, Vol 14, Iss 7558, p 7558 (2021)
institution DOAJ
collection DOAJ
language EN
topic anisotropic thermal expansion
high speed
NdFeB permanent magnet
PMSM
retaining sleeve
Technology
T
spellingShingle anisotropic thermal expansion
high speed
NdFeB permanent magnet
PMSM
retaining sleeve
Technology
T
Ram Kumar
Antonino La Rocca
Gaurang Vakil
David Gerada
Chris Gerada
Baylon G. Fernandes
Significance of Anisotropic Thermal Expansion in High Speed Electric Machines Employing NdFeB Permanent Magnets
description Many high speed applications employ a surface permanent magnet (PM) machine topology with a retaining sleeve due to its robustness and ability to achieve high overall peripheral speeds as well as efficiencies. One often overlooked feature in the mechanical design of such machines, which has not achieved sufficient attention to date is the anisotropic thermal expansion of rare earth magnets, the degree of which varies for different magnet technologies. This paper investigates the effects of the aforementioned on the mechanical design of a high speed PM spindle machine with NdFeB magnets. The maximum allowable interference is found to be limited by the working temperature of the magnets while the minimum required interference is increased due to their anisotropic thermal expansion. Based on this, appropriate conditions are formulated to integrate a Neodymium Iron Boron (NdFeB) PM in high speed rotors. These modifications considering the shaft together with the magnet anisotropic thermal expansion are included in a proposed rotor design and validated using simulations in ANSYS mechanical environment.
format article
author Ram Kumar
Antonino La Rocca
Gaurang Vakil
David Gerada
Chris Gerada
Baylon G. Fernandes
author_facet Ram Kumar
Antonino La Rocca
Gaurang Vakil
David Gerada
Chris Gerada
Baylon G. Fernandes
author_sort Ram Kumar
title Significance of Anisotropic Thermal Expansion in High Speed Electric Machines Employing NdFeB Permanent Magnets
title_short Significance of Anisotropic Thermal Expansion in High Speed Electric Machines Employing NdFeB Permanent Magnets
title_full Significance of Anisotropic Thermal Expansion in High Speed Electric Machines Employing NdFeB Permanent Magnets
title_fullStr Significance of Anisotropic Thermal Expansion in High Speed Electric Machines Employing NdFeB Permanent Magnets
title_full_unstemmed Significance of Anisotropic Thermal Expansion in High Speed Electric Machines Employing NdFeB Permanent Magnets
title_sort significance of anisotropic thermal expansion in high speed electric machines employing ndfeb permanent magnets
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/cf8f86a51231416fb9b1ac788f4a5fcb
work_keys_str_mv AT ramkumar significanceofanisotropicthermalexpansioninhighspeedelectricmachinesemployingndfebpermanentmagnets
AT antoninolarocca significanceofanisotropicthermalexpansioninhighspeedelectricmachinesemployingndfebpermanentmagnets
AT gaurangvakil significanceofanisotropicthermalexpansioninhighspeedelectricmachinesemployingndfebpermanentmagnets
AT davidgerada significanceofanisotropicthermalexpansioninhighspeedelectricmachinesemployingndfebpermanentmagnets
AT chrisgerada significanceofanisotropicthermalexpansioninhighspeedelectricmachinesemployingndfebpermanentmagnets
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