Fatigue behaviour of a spring: a case study

A durability design case study concerning a U spring is presented. For a given geometry of the component, the question was to predict the maximum permissible displacement per cycle whilst ensuring a service life of at least 260 kcycles. The stiffness of the spring was evaluated using the finite elem...

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Autores principales: Graça Nuno, de Castro Paulo M. S. T.
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FR
Publicado: EDP Sciences 2021
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Acceso en línea:https://doaj.org/article/d070449521cc469e8d5a45172d7165c8
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spelling oai:doaj.org-article:d070449521cc469e8d5a45172d7165c82021-12-02T17:13:46ZFatigue behaviour of a spring: a case study2261-236X10.1051/matecconf/202134904009https://doaj.org/article/d070449521cc469e8d5a45172d7165c82021-01-01T00:00:00Zhttps://www.matec-conferences.org/articles/matecconf/pdf/2021/18/matecconf_iceaf2021_04009.pdfhttps://doaj.org/toc/2261-236XA durability design case study concerning a U spring is presented. For a given geometry of the component, the question was to predict the maximum permissible displacement per cycle whilst ensuring a service life of at least 260 kcycles. The stiffness of the spring was evaluated using the finite elements software SolidWorks. As an approximation a linear model was used in the finite elements analysis, which was also compared with an analytical treatment based on Castigliano’s theorem. Using a given safety factor, a high cycle fatigue analysis was performed assuming the use of a steel with 650 MPa ultimate tensile strength. The spring is either loaded by an imposed displacement, or it is load free, i.e. load ratio (minimum load / maximum load per cycle), is R = -1. An algorithm based on finite fatigue life prediction techniques, the Basquin and Goodman diagrams, and the relationship between ultimate tensile strength and fatigue limit was used and will be briefly presented and discussed. Also, the stress analysis helped to highlight the need for some minor geometry changes. The outcome of the study was the evaluation of the maximum permissible displacement per cycle, as required in the real life case addressed.Graça Nunode Castro Paulo M. S. T.EDP SciencesarticleEngineering (General). Civil engineering (General)TA1-2040ENFRMATEC Web of Conferences, Vol 349, p 04009 (2021)
institution DOAJ
collection DOAJ
language EN
FR
topic Engineering (General). Civil engineering (General)
TA1-2040
spellingShingle Engineering (General). Civil engineering (General)
TA1-2040
Graça Nuno
de Castro Paulo M. S. T.
Fatigue behaviour of a spring: a case study
description A durability design case study concerning a U spring is presented. For a given geometry of the component, the question was to predict the maximum permissible displacement per cycle whilst ensuring a service life of at least 260 kcycles. The stiffness of the spring was evaluated using the finite elements software SolidWorks. As an approximation a linear model was used in the finite elements analysis, which was also compared with an analytical treatment based on Castigliano’s theorem. Using a given safety factor, a high cycle fatigue analysis was performed assuming the use of a steel with 650 MPa ultimate tensile strength. The spring is either loaded by an imposed displacement, or it is load free, i.e. load ratio (minimum load / maximum load per cycle), is R = -1. An algorithm based on finite fatigue life prediction techniques, the Basquin and Goodman diagrams, and the relationship between ultimate tensile strength and fatigue limit was used and will be briefly presented and discussed. Also, the stress analysis helped to highlight the need for some minor geometry changes. The outcome of the study was the evaluation of the maximum permissible displacement per cycle, as required in the real life case addressed.
format article
author Graça Nuno
de Castro Paulo M. S. T.
author_facet Graça Nuno
de Castro Paulo M. S. T.
author_sort Graça Nuno
title Fatigue behaviour of a spring: a case study
title_short Fatigue behaviour of a spring: a case study
title_full Fatigue behaviour of a spring: a case study
title_fullStr Fatigue behaviour of a spring: a case study
title_full_unstemmed Fatigue behaviour of a spring: a case study
title_sort fatigue behaviour of a spring: a case study
publisher EDP Sciences
publishDate 2021
url https://doaj.org/article/d070449521cc469e8d5a45172d7165c8
work_keys_str_mv AT gracanuno fatiguebehaviourofaspringacasestudy
AT decastropaulomst fatiguebehaviourofaspringacasestudy
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