Intelligent Sensors for Sustainable Food and Drink Manufacturing

Food and drink is the largest manufacturing sector worldwide and has significant environmental impact in terms of resource use, emissions, and waste. However, food and drink manufacturers are restricted in addressing these issues due to the tight profit margins they operate within. The advances of t...

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Autores principales: Nicholas J. Watson, Alexander L. Bowler, Ahmed Rady, Oliver J. Fisher, Alessandro Simeone, Josep Escrig, Elliot Woolley, Akinbode A. Adedeji
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Publicado: Frontiers Media S.A. 2021
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Acceso en línea:https://doaj.org/article/d6792e3117824d9c8d6b7db5b025025a
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spelling oai:doaj.org-article:d6792e3117824d9c8d6b7db5b025025a2021-11-05T17:42:54ZIntelligent Sensors for Sustainable Food and Drink Manufacturing2571-581X10.3389/fsufs.2021.642786https://doaj.org/article/d6792e3117824d9c8d6b7db5b025025a2021-11-01T00:00:00Zhttps://www.frontiersin.org/articles/10.3389/fsufs.2021.642786/fullhttps://doaj.org/toc/2571-581XFood and drink is the largest manufacturing sector worldwide and has significant environmental impact in terms of resource use, emissions, and waste. However, food and drink manufacturers are restricted in addressing these issues due to the tight profit margins they operate within. The advances of two industrial digital technologies, sensors and machine learning, present manufacturers with affordable methods to collect and analyse manufacturing data and enable enhanced, evidence-based decision making. These technologies will enable manufacturers to reduce their environmental impact by making processes more flexible and efficient in terms of how they manage their resources. In this article, a methodology is proposed that combines online sensors and machine learning to provide a unified framework for the development of intelligent sensors that work to improve food and drink manufacturers' resource efficiency problems. The methodology is then applied to four food and drink manufacturing case studies to demonstrate its capabilities for a diverse range of applications within the sector. The case studies included the monitoring of mixing, cleaning and fermentation processes in addition to predicting key quality parameter of crops. For all case studies, the methodology was successfully applied and predictive models with accuracies ranging from 95 to 100% were achieved. The case studies also highlight challenges and considerations which still remain when applying the methodology, including efficient data acquisition and labelling, feature engineering, and model selection. This paper concludes by discussing the future work necessary around the topics of new online sensors, infrastructure, data acquisition and trust to enable the widespread adoption of intelligent sensors within the food and drink sector.Nicholas J. WatsonAlexander L. BowlerAhmed RadyOliver J. FisherAlessandro SimeoneAlessandro SimeoneJosep EscrigElliot WoolleyAkinbode A. AdedejiFrontiers Media S.A.articledigital manufacturingsensorsmachine learningfood and drink manufacturingintelligent manufacturingindustry 4.0Nutrition. Foods and food supplyTX341-641Food processing and manufactureTP368-456ENFrontiers in Sustainable Food Systems, Vol 5 (2021)
institution DOAJ
collection DOAJ
language EN
topic digital manufacturing
sensors
machine learning
food and drink manufacturing
intelligent manufacturing
industry 4.0
Nutrition. Foods and food supply
TX341-641
Food processing and manufacture
TP368-456
spellingShingle digital manufacturing
sensors
machine learning
food and drink manufacturing
intelligent manufacturing
industry 4.0
Nutrition. Foods and food supply
TX341-641
Food processing and manufacture
TP368-456
Nicholas J. Watson
Alexander L. Bowler
Ahmed Rady
Oliver J. Fisher
Alessandro Simeone
Alessandro Simeone
Josep Escrig
Elliot Woolley
Akinbode A. Adedeji
Intelligent Sensors for Sustainable Food and Drink Manufacturing
description Food and drink is the largest manufacturing sector worldwide and has significant environmental impact in terms of resource use, emissions, and waste. However, food and drink manufacturers are restricted in addressing these issues due to the tight profit margins they operate within. The advances of two industrial digital technologies, sensors and machine learning, present manufacturers with affordable methods to collect and analyse manufacturing data and enable enhanced, evidence-based decision making. These technologies will enable manufacturers to reduce their environmental impact by making processes more flexible and efficient in terms of how they manage their resources. In this article, a methodology is proposed that combines online sensors and machine learning to provide a unified framework for the development of intelligent sensors that work to improve food and drink manufacturers' resource efficiency problems. The methodology is then applied to four food and drink manufacturing case studies to demonstrate its capabilities for a diverse range of applications within the sector. The case studies included the monitoring of mixing, cleaning and fermentation processes in addition to predicting key quality parameter of crops. For all case studies, the methodology was successfully applied and predictive models with accuracies ranging from 95 to 100% were achieved. The case studies also highlight challenges and considerations which still remain when applying the methodology, including efficient data acquisition and labelling, feature engineering, and model selection. This paper concludes by discussing the future work necessary around the topics of new online sensors, infrastructure, data acquisition and trust to enable the widespread adoption of intelligent sensors within the food and drink sector.
format article
author Nicholas J. Watson
Alexander L. Bowler
Ahmed Rady
Oliver J. Fisher
Alessandro Simeone
Alessandro Simeone
Josep Escrig
Elliot Woolley
Akinbode A. Adedeji
author_facet Nicholas J. Watson
Alexander L. Bowler
Ahmed Rady
Oliver J. Fisher
Alessandro Simeone
Alessandro Simeone
Josep Escrig
Elliot Woolley
Akinbode A. Adedeji
author_sort Nicholas J. Watson
title Intelligent Sensors for Sustainable Food and Drink Manufacturing
title_short Intelligent Sensors for Sustainable Food and Drink Manufacturing
title_full Intelligent Sensors for Sustainable Food and Drink Manufacturing
title_fullStr Intelligent Sensors for Sustainable Food and Drink Manufacturing
title_full_unstemmed Intelligent Sensors for Sustainable Food and Drink Manufacturing
title_sort intelligent sensors for sustainable food and drink manufacturing
publisher Frontiers Media S.A.
publishDate 2021
url https://doaj.org/article/d6792e3117824d9c8d6b7db5b025025a
work_keys_str_mv AT nicholasjwatson intelligentsensorsforsustainablefoodanddrinkmanufacturing
AT alexanderlbowler intelligentsensorsforsustainablefoodanddrinkmanufacturing
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AT oliverjfisher intelligentsensorsforsustainablefoodanddrinkmanufacturing
AT alessandrosimeone intelligentsensorsforsustainablefoodanddrinkmanufacturing
AT alessandrosimeone intelligentsensorsforsustainablefoodanddrinkmanufacturing
AT josepescrig intelligentsensorsforsustainablefoodanddrinkmanufacturing
AT elliotwoolley intelligentsensorsforsustainablefoodanddrinkmanufacturing
AT akinbodeaadedeji intelligentsensorsforsustainablefoodanddrinkmanufacturing
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