Surface Integrity and Corrosion Resistance of 42CrMo4 High-Strength Steel Strengthened by Hard Turning

To improve the surface corrosion resistance of 42CrMo4 high-strength steel used in a marine environment, this article studied the effects of hard turning on the surface integrity and corrosion resistance of 42CrMo4 high-strength steel through the single factor experimental method, namely hard turnin...

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Autores principales: Qingzhong Xu, Yan Liu, Haiyang Lu, Jichen Liu, Gangjun Cai
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Lenguaje:EN
Publicado: MDPI AG 2021
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spelling oai:doaj.org-article:da460b6929fa4a43ac91b981c90392b02021-11-25T18:15:33ZSurface Integrity and Corrosion Resistance of 42CrMo4 High-Strength Steel Strengthened by Hard Turning10.3390/ma142269951996-1944https://doaj.org/article/da460b6929fa4a43ac91b981c90392b02021-11-01T00:00:00Zhttps://www.mdpi.com/1996-1944/14/22/6995https://doaj.org/toc/1996-1944To improve the surface corrosion resistance of 42CrMo4 high-strength steel used in a marine environment, this article studied the effects of hard turning on the surface integrity and corrosion resistance of 42CrMo4 high-strength steel through the single factor experimental method, namely hard turning, polarization corrosion, electrochemical impedance spectroscopy, potentiodynamic polarization curve, and salt spray tests. The results indicated that the surface integrity was modified by the hard turning, with a surface roughness lower than <i>Ra</i> 0.8 μm, decreased surface microhardness, fine and uniform surface microstructure, and dominant surface residual compressive stress. The hard turning process was feasible to strengthen the surface corrosion resistance of 42CrMo4 high-strength steel. The better corrosion resistance of the surface layer than that of the substrate material can be ascribed to the uniform carbides and compact microstructure. The corrosion resistance varied with cutting speeds as a result of the changed surface microhardness and residual compressive stress, varied with feed rates as a result of the changed surface roughness, and varied with cutting depths as a result of the changed surface residual compressive stress, respectively. The surface integrity with smaller surface roughness and microhardness and bigger surface residual compressive stress was beneficial for corrosion resistance.Qingzhong XuYan LiuHaiyang LuJichen LiuGangjun CaiMDPI AGarticlehard cuttingsurface integritycorrosion resistance42CrMo4 steelTechnologyTElectrical engineering. Electronics. Nuclear engineeringTK1-9971Engineering (General). Civil engineering (General)TA1-2040MicroscopyQH201-278.5Descriptive and experimental mechanicsQC120-168.85ENMaterials, Vol 14, Iss 6995, p 6995 (2021)
institution DOAJ
collection DOAJ
language EN
topic hard cutting
surface integrity
corrosion resistance
42CrMo4 steel
Technology
T
Electrical engineering. Electronics. Nuclear engineering
TK1-9971
Engineering (General). Civil engineering (General)
TA1-2040
Microscopy
QH201-278.5
Descriptive and experimental mechanics
QC120-168.85
spellingShingle hard cutting
surface integrity
corrosion resistance
42CrMo4 steel
Technology
T
Electrical engineering. Electronics. Nuclear engineering
TK1-9971
Engineering (General). Civil engineering (General)
TA1-2040
Microscopy
QH201-278.5
Descriptive and experimental mechanics
QC120-168.85
Qingzhong Xu
Yan Liu
Haiyang Lu
Jichen Liu
Gangjun Cai
Surface Integrity and Corrosion Resistance of 42CrMo4 High-Strength Steel Strengthened by Hard Turning
description To improve the surface corrosion resistance of 42CrMo4 high-strength steel used in a marine environment, this article studied the effects of hard turning on the surface integrity and corrosion resistance of 42CrMo4 high-strength steel through the single factor experimental method, namely hard turning, polarization corrosion, electrochemical impedance spectroscopy, potentiodynamic polarization curve, and salt spray tests. The results indicated that the surface integrity was modified by the hard turning, with a surface roughness lower than <i>Ra</i> 0.8 μm, decreased surface microhardness, fine and uniform surface microstructure, and dominant surface residual compressive stress. The hard turning process was feasible to strengthen the surface corrosion resistance of 42CrMo4 high-strength steel. The better corrosion resistance of the surface layer than that of the substrate material can be ascribed to the uniform carbides and compact microstructure. The corrosion resistance varied with cutting speeds as a result of the changed surface microhardness and residual compressive stress, varied with feed rates as a result of the changed surface roughness, and varied with cutting depths as a result of the changed surface residual compressive stress, respectively. The surface integrity with smaller surface roughness and microhardness and bigger surface residual compressive stress was beneficial for corrosion resistance.
format article
author Qingzhong Xu
Yan Liu
Haiyang Lu
Jichen Liu
Gangjun Cai
author_facet Qingzhong Xu
Yan Liu
Haiyang Lu
Jichen Liu
Gangjun Cai
author_sort Qingzhong Xu
title Surface Integrity and Corrosion Resistance of 42CrMo4 High-Strength Steel Strengthened by Hard Turning
title_short Surface Integrity and Corrosion Resistance of 42CrMo4 High-Strength Steel Strengthened by Hard Turning
title_full Surface Integrity and Corrosion Resistance of 42CrMo4 High-Strength Steel Strengthened by Hard Turning
title_fullStr Surface Integrity and Corrosion Resistance of 42CrMo4 High-Strength Steel Strengthened by Hard Turning
title_full_unstemmed Surface Integrity and Corrosion Resistance of 42CrMo4 High-Strength Steel Strengthened by Hard Turning
title_sort surface integrity and corrosion resistance of 42crmo4 high-strength steel strengthened by hard turning
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/da460b6929fa4a43ac91b981c90392b0
work_keys_str_mv AT qingzhongxu surfaceintegrityandcorrosionresistanceof42crmo4highstrengthsteelstrengthenedbyhardturning
AT yanliu surfaceintegrityandcorrosionresistanceof42crmo4highstrengthsteelstrengthenedbyhardturning
AT haiyanglu surfaceintegrityandcorrosionresistanceof42crmo4highstrengthsteelstrengthenedbyhardturning
AT jichenliu surfaceintegrityandcorrosionresistanceof42crmo4highstrengthsteelstrengthenedbyhardturning
AT gangjuncai surfaceintegrityandcorrosionresistanceof42crmo4highstrengthsteelstrengthenedbyhardturning
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