Proposal of a Ball Burnishing Method with Forced Rotation

In this report, a new ball burnishing process in which the ball is forced to be rotated is proposed. A ball rolling friction test apparatus in which the rotational speed of the ball can be controlled was developed. Controlling the rotational speed of the ball can generate any slip speed at the ball...

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Autores principales: Masaru Futamura, Akihiro Ishitani, Takehiko Makino, Kuniaki Dohda
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Lenguaje:EN
Publicado: Japanese Society of Tribologists 2011
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Acceso en línea:https://doaj.org/article/dc251bb5351e483a8fc4712121e9f9fd
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spelling oai:doaj.org-article:dc251bb5351e483a8fc4712121e9f9fd2021-11-05T09:25:54ZProposal of a Ball Burnishing Method with Forced Rotation1881-219810.2474/trol.6.199https://doaj.org/article/dc251bb5351e483a8fc4712121e9f9fd2011-03-01T00:00:00Zhttps://www.jstage.jst.go.jp/article/trol/6/4/6_4_199/_pdf/-char/enhttps://doaj.org/toc/1881-2198In this report, a new ball burnishing process in which the ball is forced to be rotated is proposed. A ball rolling friction test apparatus in which the rotational speed of the ball can be controlled was developed. Controlling the rotational speed of the ball can generate any slip speed at the ball and workpiece substrates. It is found that the friction force produced by the slip speed improves the surface roughness of the workpiece. The lubricant oil, which remains at contacting interface, can act a factor to rough the workpiece surface. However, with the proposed process, even in lubricated condition, the processed surface is obtained the similar surface that was observed in dry condition. If the slip speed is not zero, the lowest surface roughness becomes 0.017 μmRa. This result is better than the case of free rotation (the slip speed is zero). Minus rotation (the slip speed is minus) effectively vanish valley parts of the surface. From the spectrum analysis, in minus rotation, the peaks at wide range of wavelength are disappeared.Masaru FutamuraAkihiro IshitaniTakehiko MakinoKuniaki DohdaJapanese Society of Tribologistsarticleball burnishingsurface finishrolling frictionslip speedspectrum analysisPhysicsQC1-999Engineering (General). Civil engineering (General)TA1-2040Mechanical engineering and machineryTJ1-1570ChemistryQD1-999ENTribology Online, Vol 6, Iss 4, Pp 199-206 (2011)
institution DOAJ
collection DOAJ
language EN
topic ball burnishing
surface finish
rolling friction
slip speed
spectrum analysis
Physics
QC1-999
Engineering (General). Civil engineering (General)
TA1-2040
Mechanical engineering and machinery
TJ1-1570
Chemistry
QD1-999
spellingShingle ball burnishing
surface finish
rolling friction
slip speed
spectrum analysis
Physics
QC1-999
Engineering (General). Civil engineering (General)
TA1-2040
Mechanical engineering and machinery
TJ1-1570
Chemistry
QD1-999
Masaru Futamura
Akihiro Ishitani
Takehiko Makino
Kuniaki Dohda
Proposal of a Ball Burnishing Method with Forced Rotation
description In this report, a new ball burnishing process in which the ball is forced to be rotated is proposed. A ball rolling friction test apparatus in which the rotational speed of the ball can be controlled was developed. Controlling the rotational speed of the ball can generate any slip speed at the ball and workpiece substrates. It is found that the friction force produced by the slip speed improves the surface roughness of the workpiece. The lubricant oil, which remains at contacting interface, can act a factor to rough the workpiece surface. However, with the proposed process, even in lubricated condition, the processed surface is obtained the similar surface that was observed in dry condition. If the slip speed is not zero, the lowest surface roughness becomes 0.017 μmRa. This result is better than the case of free rotation (the slip speed is zero). Minus rotation (the slip speed is minus) effectively vanish valley parts of the surface. From the spectrum analysis, in minus rotation, the peaks at wide range of wavelength are disappeared.
format article
author Masaru Futamura
Akihiro Ishitani
Takehiko Makino
Kuniaki Dohda
author_facet Masaru Futamura
Akihiro Ishitani
Takehiko Makino
Kuniaki Dohda
author_sort Masaru Futamura
title Proposal of a Ball Burnishing Method with Forced Rotation
title_short Proposal of a Ball Burnishing Method with Forced Rotation
title_full Proposal of a Ball Burnishing Method with Forced Rotation
title_fullStr Proposal of a Ball Burnishing Method with Forced Rotation
title_full_unstemmed Proposal of a Ball Burnishing Method with Forced Rotation
title_sort proposal of a ball burnishing method with forced rotation
publisher Japanese Society of Tribologists
publishDate 2011
url https://doaj.org/article/dc251bb5351e483a8fc4712121e9f9fd
work_keys_str_mv AT masarufutamura proposalofaballburnishingmethodwithforcedrotation
AT akihiroishitani proposalofaballburnishingmethodwithforcedrotation
AT takehikomakino proposalofaballburnishingmethodwithforcedrotation
AT kuniakidohda proposalofaballburnishingmethodwithforcedrotation
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