Handling Imbalanced Datasets for Robust Deep Neural Network-Based Fault Detection in Manufacturing Systems

Over the recent years, Industry 4.0 (I4.0) technologies such as the Industrial Internet of Things (IIoT), Artificial Intelligence (AI), and the presence of Industrial Big Data (IBD) have helped achieve intelligent Fault Detection (FD) in manufacturing. Notably, data-driven approaches in FD apply Dee...

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Autores principales: Jefkine Kafunah, Muhammad Intizar Ali, John G. Breslin
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Lenguaje:EN
Publicado: MDPI AG 2021
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spelling oai:doaj.org-article:df2717f2ba0d4f4b9e166c8410039dc02021-11-11T14:56:54ZHandling Imbalanced Datasets for Robust Deep Neural Network-Based Fault Detection in Manufacturing Systems10.3390/app112197832076-3417https://doaj.org/article/df2717f2ba0d4f4b9e166c8410039dc02021-10-01T00:00:00Zhttps://www.mdpi.com/2076-3417/11/21/9783https://doaj.org/toc/2076-3417Over the recent years, Industry 4.0 (I4.0) technologies such as the Industrial Internet of Things (IIoT), Artificial Intelligence (AI), and the presence of Industrial Big Data (IBD) have helped achieve intelligent Fault Detection (FD) in manufacturing. Notably, data-driven approaches in FD apply Deep Learning (DL) techniques to help generate insights required for monitoring complex manufacturing processes. However, due to the ratio of instances where actual faults occur, FD datasets tend to be imbalanced, leading to training challenges that result in inefficient DL-based FD models. In this paper, we propose Dual Logits Weights Perturbation (DLWP) loss, a method featuring weight vectors for improved dataset generalization in FD systems. The weight vectors act as hyperparameters adjusted on a case-by-case basis to regulate focus accorded to individual minority classes during training. In particular, our proposed method is suitable for imbalanced datasets from safety-related FD tasks as it generates DL models that minimize false negatives. Subsequently, we integrate human experts into the workflow as a strategy to help safeguard the system. A subset of the results, model predictions with uncertainties exceeding a preset threshold, are considered a preliminary output subject to cross-checking by human experts. We demonstrate that DLWP achieves improved Recall, AUC, F1 scores.Jefkine KafunahMuhammad Intizar AliJohn G. BreslinMDPI AGarticlefault detectionimbalanced datasetsdeep neural networksTechnologyTEngineering (General). Civil engineering (General)TA1-2040Biology (General)QH301-705.5PhysicsQC1-999ChemistryQD1-999ENApplied Sciences, Vol 11, Iss 9783, p 9783 (2021)
institution DOAJ
collection DOAJ
language EN
topic fault detection
imbalanced datasets
deep neural networks
Technology
T
Engineering (General). Civil engineering (General)
TA1-2040
Biology (General)
QH301-705.5
Physics
QC1-999
Chemistry
QD1-999
spellingShingle fault detection
imbalanced datasets
deep neural networks
Technology
T
Engineering (General). Civil engineering (General)
TA1-2040
Biology (General)
QH301-705.5
Physics
QC1-999
Chemistry
QD1-999
Jefkine Kafunah
Muhammad Intizar Ali
John G. Breslin
Handling Imbalanced Datasets for Robust Deep Neural Network-Based Fault Detection in Manufacturing Systems
description Over the recent years, Industry 4.0 (I4.0) technologies such as the Industrial Internet of Things (IIoT), Artificial Intelligence (AI), and the presence of Industrial Big Data (IBD) have helped achieve intelligent Fault Detection (FD) in manufacturing. Notably, data-driven approaches in FD apply Deep Learning (DL) techniques to help generate insights required for monitoring complex manufacturing processes. However, due to the ratio of instances where actual faults occur, FD datasets tend to be imbalanced, leading to training challenges that result in inefficient DL-based FD models. In this paper, we propose Dual Logits Weights Perturbation (DLWP) loss, a method featuring weight vectors for improved dataset generalization in FD systems. The weight vectors act as hyperparameters adjusted on a case-by-case basis to regulate focus accorded to individual minority classes during training. In particular, our proposed method is suitable for imbalanced datasets from safety-related FD tasks as it generates DL models that minimize false negatives. Subsequently, we integrate human experts into the workflow as a strategy to help safeguard the system. A subset of the results, model predictions with uncertainties exceeding a preset threshold, are considered a preliminary output subject to cross-checking by human experts. We demonstrate that DLWP achieves improved Recall, AUC, F1 scores.
format article
author Jefkine Kafunah
Muhammad Intizar Ali
John G. Breslin
author_facet Jefkine Kafunah
Muhammad Intizar Ali
John G. Breslin
author_sort Jefkine Kafunah
title Handling Imbalanced Datasets for Robust Deep Neural Network-Based Fault Detection in Manufacturing Systems
title_short Handling Imbalanced Datasets for Robust Deep Neural Network-Based Fault Detection in Manufacturing Systems
title_full Handling Imbalanced Datasets for Robust Deep Neural Network-Based Fault Detection in Manufacturing Systems
title_fullStr Handling Imbalanced Datasets for Robust Deep Neural Network-Based Fault Detection in Manufacturing Systems
title_full_unstemmed Handling Imbalanced Datasets for Robust Deep Neural Network-Based Fault Detection in Manufacturing Systems
title_sort handling imbalanced datasets for robust deep neural network-based fault detection in manufacturing systems
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/df2717f2ba0d4f4b9e166c8410039dc0
work_keys_str_mv AT jefkinekafunah handlingimbalanceddatasetsforrobustdeepneuralnetworkbasedfaultdetectioninmanufacturingsystems
AT muhammadintizarali handlingimbalanceddatasetsforrobustdeepneuralnetworkbasedfaultdetectioninmanufacturingsystems
AT johngbreslin handlingimbalanceddatasetsforrobustdeepneuralnetworkbasedfaultdetectioninmanufacturingsystems
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