Investigation of Advanced Robotized Polymer Sheet Incremental Forming Process

The aim of this work is to evaluate the possibility of inexpensively producing small-batch polymer sheet components using robotized single point incremental forming (SPIF) without backing plate support. An innovative method of thermal and ultrasound assisted deformation of a polymer sheet is propose...

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Autores principales:	Vytautas Ostasevicius, Darius Eidukynas, Vytautas Jurenas, Ieva Paleviciute, Marius Gudauskis, Valdas Grigaliunas
Formato:	article
Lenguaje:	EN
Publicado:	MDPI AG 2021
Materias:	incremental sheet forming advanced manufacturing technology force reduction robotized manufacturing thermal modelling Chemical technology TP1-1185
Acceso en línea:	https://doaj.org/article/e252da8c53014591886d7bfc68279c33
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spelling	oai:doaj.org-article:e252da8c53014591886d7bfc68279c332021-11-25T18:56:36ZInvestigation of Advanced Robotized Polymer Sheet Incremental Forming Process10.3390/s212274591424-8220https://doaj.org/article/e252da8c53014591886d7bfc68279c332021-11-01T00:00:00Zhttps://www.mdpi.com/1424-8220/21/22/7459https://doaj.org/toc/1424-8220The aim of this work is to evaluate the possibility of inexpensively producing small-batch polymer sheet components using robotized single point incremental forming (SPIF) without backing plate support. An innovative method of thermal and ultrasound assisted deformation of a polymer sheet is proposed using a tool with a sphere mounted in a ring-shaped magnetic holder, the friction of which with the tool holder is reduced by ultrasound, and the heating is performed by a laser. The heated tool moving on the sheet surface locally increases the plasticity of the polyvinyl chloride (PVC) polymer in the contact zone with less deforming force does not reducing the stiffness of the polymer around the tool contact area and eliminating the need for a backing plate. The free 3D rotating ball also changes the slip of the tool on the surface of the polymer sheet by the rolling, thereby improving the surface quality of the product. The finite element method (FEM) allowed the virtual evaluation of the deformation parameters of the SPIF. Significant process parameters were found, and the behavior of the heated polymer sheet was determined.Vytautas OstaseviciusDarius EidukynasVytautas JurenasIeva PaleviciuteMarius GudauskisValdas GrigaliunasMDPI AGarticleincremental sheet formingadvanced manufacturing technologyforce reductionrobotized manufacturingthermal modellingChemical technologyTP1-1185ENSensors, Vol 21, Iss 7459, p 7459 (2021)
institution	DOAJ
collection	DOAJ
language	EN
topic	incremental sheet forming advanced manufacturing technology force reduction robotized manufacturing thermal modelling Chemical technology TP1-1185
spellingShingle	incremental sheet forming advanced manufacturing technology force reduction robotized manufacturing thermal modelling Chemical technology TP1-1185 Vytautas Ostasevicius Darius Eidukynas Vytautas Jurenas Ieva Paleviciute Marius Gudauskis Valdas Grigaliunas Investigation of Advanced Robotized Polymer Sheet Incremental Forming Process
description	The aim of this work is to evaluate the possibility of inexpensively producing small-batch polymer sheet components using robotized single point incremental forming (SPIF) without backing plate support. An innovative method of thermal and ultrasound assisted deformation of a polymer sheet is proposed using a tool with a sphere mounted in a ring-shaped magnetic holder, the friction of which with the tool holder is reduced by ultrasound, and the heating is performed by a laser. The heated tool moving on the sheet surface locally increases the plasticity of the polyvinyl chloride (PVC) polymer in the contact zone with less deforming force does not reducing the stiffness of the polymer around the tool contact area and eliminating the need for a backing plate. The free 3D rotating ball also changes the slip of the tool on the surface of the polymer sheet by the rolling, thereby improving the surface quality of the product. The finite element method (FEM) allowed the virtual evaluation of the deformation parameters of the SPIF. Significant process parameters were found, and the behavior of the heated polymer sheet was determined.
format	article
author	Vytautas Ostasevicius Darius Eidukynas Vytautas Jurenas Ieva Paleviciute Marius Gudauskis Valdas Grigaliunas
author_facet	Vytautas Ostasevicius Darius Eidukynas Vytautas Jurenas Ieva Paleviciute Marius Gudauskis Valdas Grigaliunas
author_sort	Vytautas Ostasevicius
title	Investigation of Advanced Robotized Polymer Sheet Incremental Forming Process
title_short	Investigation of Advanced Robotized Polymer Sheet Incremental Forming Process
title_full	Investigation of Advanced Robotized Polymer Sheet Incremental Forming Process
title_fullStr	Investigation of Advanced Robotized Polymer Sheet Incremental Forming Process
title_full_unstemmed	Investigation of Advanced Robotized Polymer Sheet Incremental Forming Process
title_sort	investigation of advanced robotized polymer sheet incremental forming process
publisher	MDPI AG
publishDate	2021
url	https://doaj.org/article/e252da8c53014591886d7bfc68279c33
work_keys_str_mv	AT vytautasostasevicius investigationofadvancedrobotizedpolymersheetincrementalformingprocess AT dariuseidukynas investigationofadvancedrobotizedpolymersheetincrementalformingprocess AT vytautasjurenas investigationofadvancedrobotizedpolymersheetincrementalformingprocess AT ievapaleviciute investigationofadvancedrobotizedpolymersheetincrementalformingprocess AT mariusgudauskis investigationofadvancedrobotizedpolymersheetincrementalformingprocess AT valdasgrigaliunas investigationofadvancedrobotizedpolymersheetincrementalformingprocess
_version_	1718410559318130688

Investigation of Advanced Robotized Polymer Sheet Incremental Forming Process

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