Investigation of Adhesive Joining Strategies for the Application of a Multi-Material Light Rail Vehicle
To meet the high demand for lightweight energy-efficient and safe structures for transport applications, a current state-of-the-art light rail vehicle structure is under development that adopts a multi-material design strategy. This strategy creates the need for advanced multi-material joining techn...
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MDPI AG
2021
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oai:doaj.org-article:e33ba1a0d72e415c8274fd8acdb7b6212021-11-25T18:15:29ZInvestigation of Adhesive Joining Strategies for the Application of a Multi-Material Light Rail Vehicle10.3390/ma142269911996-1944https://doaj.org/article/e33ba1a0d72e415c8274fd8acdb7b6212021-11-01T00:00:00Zhttps://www.mdpi.com/1996-1944/14/22/6991https://doaj.org/toc/1996-1944To meet the high demand for lightweight energy-efficient and safe structures for transport applications, a current state-of-the-art light rail vehicle structure is under development that adopts a multi-material design strategy. This strategy creates the need for advanced multi-material joining technologies. The compatibility of the adhesive with a wide range of material types and the possibility of joining multi-material structures is also a key advantage to its success. In this paper, the feasibility of using either epoxy or polyurethane adhesive joining techniques applied to the multi-material vehicle structure is investigated. Importantly, consideration is given to the effect of variation in bond thickness for both families of structural adhesives. Multi-material adhesively bonded single lap joints with different adhesives of controlled bond thicknesses were manufactured and tested in order to experimentally assess the shear strength and stiffness. The torsional stiffness and natural frequency of the vehicle were modelled using a global two-dimensional finite element model (FEM) with different adhesive properties, and the obtained vehicle performances were further explained by the coupon-level experimental tests. The results showed that the vehicle using polyurethane adhesive with a target bond thickness of 1.0 mm allowed for optimal modal frequency and weight reduction.Yiding LiuCraig CarnegieHelen AscroftWenhao LiXiao HanHua GuoDarren J. HughesMDPI AGarticlemulti-material light rail vehicleadhesive bonded jointsfinite element modelsingle lap jointvariation in bond gapTechnologyTElectrical engineering. Electronics. Nuclear engineeringTK1-9971Engineering (General). Civil engineering (General)TA1-2040MicroscopyQH201-278.5Descriptive and experimental mechanicsQC120-168.85ENMaterials, Vol 14, Iss 6991, p 6991 (2021) |
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DOAJ |
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multi-material light rail vehicle adhesive bonded joints finite element model single lap joint variation in bond gap Technology T Electrical engineering. Electronics. Nuclear engineering TK1-9971 Engineering (General). Civil engineering (General) TA1-2040 Microscopy QH201-278.5 Descriptive and experimental mechanics QC120-168.85 |
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multi-material light rail vehicle adhesive bonded joints finite element model single lap joint variation in bond gap Technology T Electrical engineering. Electronics. Nuclear engineering TK1-9971 Engineering (General). Civil engineering (General) TA1-2040 Microscopy QH201-278.5 Descriptive and experimental mechanics QC120-168.85 Yiding Liu Craig Carnegie Helen Ascroft Wenhao Li Xiao Han Hua Guo Darren J. Hughes Investigation of Adhesive Joining Strategies for the Application of a Multi-Material Light Rail Vehicle |
description |
To meet the high demand for lightweight energy-efficient and safe structures for transport applications, a current state-of-the-art light rail vehicle structure is under development that adopts a multi-material design strategy. This strategy creates the need for advanced multi-material joining technologies. The compatibility of the adhesive with a wide range of material types and the possibility of joining multi-material structures is also a key advantage to its success. In this paper, the feasibility of using either epoxy or polyurethane adhesive joining techniques applied to the multi-material vehicle structure is investigated. Importantly, consideration is given to the effect of variation in bond thickness for both families of structural adhesives. Multi-material adhesively bonded single lap joints with different adhesives of controlled bond thicknesses were manufactured and tested in order to experimentally assess the shear strength and stiffness. The torsional stiffness and natural frequency of the vehicle were modelled using a global two-dimensional finite element model (FEM) with different adhesive properties, and the obtained vehicle performances were further explained by the coupon-level experimental tests. The results showed that the vehicle using polyurethane adhesive with a target bond thickness of 1.0 mm allowed for optimal modal frequency and weight reduction. |
format |
article |
author |
Yiding Liu Craig Carnegie Helen Ascroft Wenhao Li Xiao Han Hua Guo Darren J. Hughes |
author_facet |
Yiding Liu Craig Carnegie Helen Ascroft Wenhao Li Xiao Han Hua Guo Darren J. Hughes |
author_sort |
Yiding Liu |
title |
Investigation of Adhesive Joining Strategies for the Application of a Multi-Material Light Rail Vehicle |
title_short |
Investigation of Adhesive Joining Strategies for the Application of a Multi-Material Light Rail Vehicle |
title_full |
Investigation of Adhesive Joining Strategies for the Application of a Multi-Material Light Rail Vehicle |
title_fullStr |
Investigation of Adhesive Joining Strategies for the Application of a Multi-Material Light Rail Vehicle |
title_full_unstemmed |
Investigation of Adhesive Joining Strategies for the Application of a Multi-Material Light Rail Vehicle |
title_sort |
investigation of adhesive joining strategies for the application of a multi-material light rail vehicle |
publisher |
MDPI AG |
publishDate |
2021 |
url |
https://doaj.org/article/e33ba1a0d72e415c8274fd8acdb7b621 |
work_keys_str_mv |
AT yidingliu investigationofadhesivejoiningstrategiesfortheapplicationofamultimateriallightrailvehicle AT craigcarnegie investigationofadhesivejoiningstrategiesfortheapplicationofamultimateriallightrailvehicle AT helenascroft investigationofadhesivejoiningstrategiesfortheapplicationofamultimateriallightrailvehicle AT wenhaoli investigationofadhesivejoiningstrategiesfortheapplicationofamultimateriallightrailvehicle AT xiaohan investigationofadhesivejoiningstrategiesfortheapplicationofamultimateriallightrailvehicle AT huaguo investigationofadhesivejoiningstrategiesfortheapplicationofamultimateriallightrailvehicle AT darrenjhughes investigationofadhesivejoiningstrategiesfortheapplicationofamultimateriallightrailvehicle |
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1718411472510386176 |