Investigation of Adhesive Joining Strategies for the Application of a Multi-Material Light Rail Vehicle

To meet the high demand for lightweight energy-efficient and safe structures for transport applications, a current state-of-the-art light rail vehicle structure is under development that adopts a multi-material design strategy. This strategy creates the need for advanced multi-material joining techn...

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Autores principales: Yiding Liu, Craig Carnegie, Helen Ascroft, Wenhao Li, Xiao Han, Hua Guo, Darren J. Hughes
Formato: article
Lenguaje:EN
Publicado: MDPI AG 2021
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spelling oai:doaj.org-article:e33ba1a0d72e415c8274fd8acdb7b6212021-11-25T18:15:29ZInvestigation of Adhesive Joining Strategies for the Application of a Multi-Material Light Rail Vehicle10.3390/ma142269911996-1944https://doaj.org/article/e33ba1a0d72e415c8274fd8acdb7b6212021-11-01T00:00:00Zhttps://www.mdpi.com/1996-1944/14/22/6991https://doaj.org/toc/1996-1944To meet the high demand for lightweight energy-efficient and safe structures for transport applications, a current state-of-the-art light rail vehicle structure is under development that adopts a multi-material design strategy. This strategy creates the need for advanced multi-material joining technologies. The compatibility of the adhesive with a wide range of material types and the possibility of joining multi-material structures is also a key advantage to its success. In this paper, the feasibility of using either epoxy or polyurethane adhesive joining techniques applied to the multi-material vehicle structure is investigated. Importantly, consideration is given to the effect of variation in bond thickness for both families of structural adhesives. Multi-material adhesively bonded single lap joints with different adhesives of controlled bond thicknesses were manufactured and tested in order to experimentally assess the shear strength and stiffness. The torsional stiffness and natural frequency of the vehicle were modelled using a global two-dimensional finite element model (FEM) with different adhesive properties, and the obtained vehicle performances were further explained by the coupon-level experimental tests. The results showed that the vehicle using polyurethane adhesive with a target bond thickness of 1.0 mm allowed for optimal modal frequency and weight reduction.Yiding LiuCraig CarnegieHelen AscroftWenhao LiXiao HanHua GuoDarren J. HughesMDPI AGarticlemulti-material light rail vehicleadhesive bonded jointsfinite element modelsingle lap jointvariation in bond gapTechnologyTElectrical engineering. Electronics. Nuclear engineeringTK1-9971Engineering (General). Civil engineering (General)TA1-2040MicroscopyQH201-278.5Descriptive and experimental mechanicsQC120-168.85ENMaterials, Vol 14, Iss 6991, p 6991 (2021)
institution DOAJ
collection DOAJ
language EN
topic multi-material light rail vehicle
adhesive bonded joints
finite element model
single lap joint
variation in bond gap
Technology
T
Electrical engineering. Electronics. Nuclear engineering
TK1-9971
Engineering (General). Civil engineering (General)
TA1-2040
Microscopy
QH201-278.5
Descriptive and experimental mechanics
QC120-168.85
spellingShingle multi-material light rail vehicle
adhesive bonded joints
finite element model
single lap joint
variation in bond gap
Technology
T
Electrical engineering. Electronics. Nuclear engineering
TK1-9971
Engineering (General). Civil engineering (General)
TA1-2040
Microscopy
QH201-278.5
Descriptive and experimental mechanics
QC120-168.85
Yiding Liu
Craig Carnegie
Helen Ascroft
Wenhao Li
Xiao Han
Hua Guo
Darren J. Hughes
Investigation of Adhesive Joining Strategies for the Application of a Multi-Material Light Rail Vehicle
description To meet the high demand for lightweight energy-efficient and safe structures for transport applications, a current state-of-the-art light rail vehicle structure is under development that adopts a multi-material design strategy. This strategy creates the need for advanced multi-material joining technologies. The compatibility of the adhesive with a wide range of material types and the possibility of joining multi-material structures is also a key advantage to its success. In this paper, the feasibility of using either epoxy or polyurethane adhesive joining techniques applied to the multi-material vehicle structure is investigated. Importantly, consideration is given to the effect of variation in bond thickness for both families of structural adhesives. Multi-material adhesively bonded single lap joints with different adhesives of controlled bond thicknesses were manufactured and tested in order to experimentally assess the shear strength and stiffness. The torsional stiffness and natural frequency of the vehicle were modelled using a global two-dimensional finite element model (FEM) with different adhesive properties, and the obtained vehicle performances were further explained by the coupon-level experimental tests. The results showed that the vehicle using polyurethane adhesive with a target bond thickness of 1.0 mm allowed for optimal modal frequency and weight reduction.
format article
author Yiding Liu
Craig Carnegie
Helen Ascroft
Wenhao Li
Xiao Han
Hua Guo
Darren J. Hughes
author_facet Yiding Liu
Craig Carnegie
Helen Ascroft
Wenhao Li
Xiao Han
Hua Guo
Darren J. Hughes
author_sort Yiding Liu
title Investigation of Adhesive Joining Strategies for the Application of a Multi-Material Light Rail Vehicle
title_short Investigation of Adhesive Joining Strategies for the Application of a Multi-Material Light Rail Vehicle
title_full Investigation of Adhesive Joining Strategies for the Application of a Multi-Material Light Rail Vehicle
title_fullStr Investigation of Adhesive Joining Strategies for the Application of a Multi-Material Light Rail Vehicle
title_full_unstemmed Investigation of Adhesive Joining Strategies for the Application of a Multi-Material Light Rail Vehicle
title_sort investigation of adhesive joining strategies for the application of a multi-material light rail vehicle
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/e33ba1a0d72e415c8274fd8acdb7b621
work_keys_str_mv AT yidingliu investigationofadhesivejoiningstrategiesfortheapplicationofamultimateriallightrailvehicle
AT craigcarnegie investigationofadhesivejoiningstrategiesfortheapplicationofamultimateriallightrailvehicle
AT helenascroft investigationofadhesivejoiningstrategiesfortheapplicationofamultimateriallightrailvehicle
AT wenhaoli investigationofadhesivejoiningstrategiesfortheapplicationofamultimateriallightrailvehicle
AT xiaohan investigationofadhesivejoiningstrategiesfortheapplicationofamultimateriallightrailvehicle
AT huaguo investigationofadhesivejoiningstrategiesfortheapplicationofamultimateriallightrailvehicle
AT darrenjhughes investigationofadhesivejoiningstrategiesfortheapplicationofamultimateriallightrailvehicle
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