Manufacturing Process of Polymeric Microneedle Sensors for Mass Production

In this work, we present a fabrication process for microneedle sensors made of polylactic acid (PLA), which can be utilized for the electrochemical detection of various biomarkers in interstitial fluid. Microneedles were fabricated by the thermal compression molding of PLA into a laser machined poly...

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Autores principales: Jae Yun Baek, Kyung Mook Kang, Hyeong Jun Kim, Ju Hyeon Kim, Ju Hwan Lee, Gilyong Shin, Jei Gyeong Jeon, Junho Lee, Yusu Han, Byeong Jun So, Tae June Kang
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Publicado: MDPI AG 2021
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Acceso en línea:https://doaj.org/article/e49780ece910474785add08b94153950
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spelling oai:doaj.org-article:e49780ece910474785add08b941539502021-11-25T18:23:25ZManufacturing Process of Polymeric Microneedle Sensors for Mass Production10.3390/mi121113642072-666Xhttps://doaj.org/article/e49780ece910474785add08b941539502021-11-01T00:00:00Zhttps://www.mdpi.com/2072-666X/12/11/1364https://doaj.org/toc/2072-666XIn this work, we present a fabrication process for microneedle sensors made of polylactic acid (PLA), which can be utilized for the electrochemical detection of various biomarkers in interstitial fluid. Microneedles were fabricated by the thermal compression molding of PLA into a laser machined polytetrafluoroethylene (PTFE) mold. Sensor fabrication was completed by forming working, counter, and reference electrodes on each sensor surface by Au sputtering through a stencil mask, followed by laser dicing to separate individual sensors from the substrate. The devised series of processes was designed to be suitable for mass production, where multiple microneedle sensors can be produced at once on a 4-inch wafer. The operational stability of the fabricated sensors was confirmed by linear sweep voltammetry and cyclic voltammetry at the range of working potentials of various biochemical molecules in interstitial fluid.Jae Yun BaekKyung Mook KangHyeong Jun KimJu Hyeon KimJu Hwan LeeGilyong ShinJei Gyeong JeonJunho LeeYusu HanByeong Jun SoTae June KangMDPI AGarticlemicroneedlelaser machiningpolylactic acidelectrochemical detectionbiomoleculesMechanical engineering and machineryTJ1-1570ENMicromachines, Vol 12, Iss 1364, p 1364 (2021)
institution DOAJ
collection DOAJ
language EN
topic microneedle
laser machining
polylactic acid
electrochemical detection
biomolecules
Mechanical engineering and machinery
TJ1-1570
spellingShingle microneedle
laser machining
polylactic acid
electrochemical detection
biomolecules
Mechanical engineering and machinery
TJ1-1570
Jae Yun Baek
Kyung Mook Kang
Hyeong Jun Kim
Ju Hyeon Kim
Ju Hwan Lee
Gilyong Shin
Jei Gyeong Jeon
Junho Lee
Yusu Han
Byeong Jun So
Tae June Kang
Manufacturing Process of Polymeric Microneedle Sensors for Mass Production
description In this work, we present a fabrication process for microneedle sensors made of polylactic acid (PLA), which can be utilized for the electrochemical detection of various biomarkers in interstitial fluid. Microneedles were fabricated by the thermal compression molding of PLA into a laser machined polytetrafluoroethylene (PTFE) mold. Sensor fabrication was completed by forming working, counter, and reference electrodes on each sensor surface by Au sputtering through a stencil mask, followed by laser dicing to separate individual sensors from the substrate. The devised series of processes was designed to be suitable for mass production, where multiple microneedle sensors can be produced at once on a 4-inch wafer. The operational stability of the fabricated sensors was confirmed by linear sweep voltammetry and cyclic voltammetry at the range of working potentials of various biochemical molecules in interstitial fluid.
format article
author Jae Yun Baek
Kyung Mook Kang
Hyeong Jun Kim
Ju Hyeon Kim
Ju Hwan Lee
Gilyong Shin
Jei Gyeong Jeon
Junho Lee
Yusu Han
Byeong Jun So
Tae June Kang
author_facet Jae Yun Baek
Kyung Mook Kang
Hyeong Jun Kim
Ju Hyeon Kim
Ju Hwan Lee
Gilyong Shin
Jei Gyeong Jeon
Junho Lee
Yusu Han
Byeong Jun So
Tae June Kang
author_sort Jae Yun Baek
title Manufacturing Process of Polymeric Microneedle Sensors for Mass Production
title_short Manufacturing Process of Polymeric Microneedle Sensors for Mass Production
title_full Manufacturing Process of Polymeric Microneedle Sensors for Mass Production
title_fullStr Manufacturing Process of Polymeric Microneedle Sensors for Mass Production
title_full_unstemmed Manufacturing Process of Polymeric Microneedle Sensors for Mass Production
title_sort manufacturing process of polymeric microneedle sensors for mass production
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/e49780ece910474785add08b94153950
work_keys_str_mv AT jaeyunbaek manufacturingprocessofpolymericmicroneedlesensorsformassproduction
AT kyungmookkang manufacturingprocessofpolymericmicroneedlesensorsformassproduction
AT hyeongjunkim manufacturingprocessofpolymericmicroneedlesensorsformassproduction
AT juhyeonkim manufacturingprocessofpolymericmicroneedlesensorsformassproduction
AT juhwanlee manufacturingprocessofpolymericmicroneedlesensorsformassproduction
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