High shear resistance of insect cells: the basis for substantial improvements in cell culture process design
Abstract Multicellular organisms cultivated in continuous stirred tank reactors (CSTRs) are more sensitive to environmental conditions in the suspension culture than microbial cells. The hypothesis, that stirring induced shear stress is the main problem, persists, although it has been shown that the...
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Nature Portfolio
2021
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oai:doaj.org-article:e59eb6a90fce4ebab6df21893a73bc192021-12-02T14:41:52ZHigh shear resistance of insect cells: the basis for substantial improvements in cell culture process design10.1038/s41598-021-88813-42045-2322https://doaj.org/article/e59eb6a90fce4ebab6df21893a73bc192021-05-01T00:00:00Zhttps://doi.org/10.1038/s41598-021-88813-4https://doaj.org/toc/2045-2322Abstract Multicellular organisms cultivated in continuous stirred tank reactors (CSTRs) are more sensitive to environmental conditions in the suspension culture than microbial cells. The hypothesis, that stirring induced shear stress is the main problem, persists, although it has been shown that these cells are not so sensitive to shear. As these results are largely based on Chinese Hamster Ovary (CHO) cell experiments the question remains if similar behavior is valid for insect cells with a higher specific oxygen demand. The requirement of higher oxygen transfer rates is associated with higher shear forces in the process. Consequently, we focused on the shear resistance of insect cells, using CHO cells as reference system. We applied a microfluidic device that allowed defined variations in shear rates. Both cell lines displayed high resistance to shear rates up to 8.73 × 105 s−1. Based on these results we used microbial CSTRs, operated at high revolution speeds and low aeration rates and found no negative impact on cell viability. Further, this cultivation approach led to substantially reduced gas flow rates, gas bubble and foam formation, while addition of pure oxygen was no longer necessary. Therefore, this study contributes to the development of more robust insect cell culture processes.Florian StroblMark DuerkopDieter PalmbergerGerald StriednerNature PortfolioarticleMedicineRScienceQENScientific Reports, Vol 11, Iss 1, Pp 1-11 (2021) |
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Medicine R Science Q Florian Strobl Mark Duerkop Dieter Palmberger Gerald Striedner High shear resistance of insect cells: the basis for substantial improvements in cell culture process design |
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Abstract Multicellular organisms cultivated in continuous stirred tank reactors (CSTRs) are more sensitive to environmental conditions in the suspension culture than microbial cells. The hypothesis, that stirring induced shear stress is the main problem, persists, although it has been shown that these cells are not so sensitive to shear. As these results are largely based on Chinese Hamster Ovary (CHO) cell experiments the question remains if similar behavior is valid for insect cells with a higher specific oxygen demand. The requirement of higher oxygen transfer rates is associated with higher shear forces in the process. Consequently, we focused on the shear resistance of insect cells, using CHO cells as reference system. We applied a microfluidic device that allowed defined variations in shear rates. Both cell lines displayed high resistance to shear rates up to 8.73 × 105 s−1. Based on these results we used microbial CSTRs, operated at high revolution speeds and low aeration rates and found no negative impact on cell viability. Further, this cultivation approach led to substantially reduced gas flow rates, gas bubble and foam formation, while addition of pure oxygen was no longer necessary. Therefore, this study contributes to the development of more robust insect cell culture processes. |
format |
article |
author |
Florian Strobl Mark Duerkop Dieter Palmberger Gerald Striedner |
author_facet |
Florian Strobl Mark Duerkop Dieter Palmberger Gerald Striedner |
author_sort |
Florian Strobl |
title |
High shear resistance of insect cells: the basis for substantial improvements in cell culture process design |
title_short |
High shear resistance of insect cells: the basis for substantial improvements in cell culture process design |
title_full |
High shear resistance of insect cells: the basis for substantial improvements in cell culture process design |
title_fullStr |
High shear resistance of insect cells: the basis for substantial improvements in cell culture process design |
title_full_unstemmed |
High shear resistance of insect cells: the basis for substantial improvements in cell culture process design |
title_sort |
high shear resistance of insect cells: the basis for substantial improvements in cell culture process design |
publisher |
Nature Portfolio |
publishDate |
2021 |
url |
https://doaj.org/article/e59eb6a90fce4ebab6df21893a73bc19 |
work_keys_str_mv |
AT florianstrobl highshearresistanceofinsectcellsthebasisforsubstantialimprovementsincellcultureprocessdesign AT markduerkop highshearresistanceofinsectcellsthebasisforsubstantialimprovementsincellcultureprocessdesign AT dieterpalmberger highshearresistanceofinsectcellsthebasisforsubstantialimprovementsincellcultureprocessdesign AT geraldstriedner highshearresistanceofinsectcellsthebasisforsubstantialimprovementsincellcultureprocessdesign |
_version_ |
1718389904507928576 |