High shear resistance of insect cells: the basis for substantial improvements in cell culture process design

Abstract Multicellular organisms cultivated in continuous stirred tank reactors (CSTRs) are more sensitive to environmental conditions in the suspension culture than microbial cells. The hypothesis, that stirring induced shear stress is the main problem, persists, although it has been shown that the...

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Autores principales: Florian Strobl, Mark Duerkop, Dieter Palmberger, Gerald Striedner
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Publicado: Nature Portfolio 2021
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Acceso en línea:https://doaj.org/article/e59eb6a90fce4ebab6df21893a73bc19
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spelling oai:doaj.org-article:e59eb6a90fce4ebab6df21893a73bc192021-12-02T14:41:52ZHigh shear resistance of insect cells: the basis for substantial improvements in cell culture process design10.1038/s41598-021-88813-42045-2322https://doaj.org/article/e59eb6a90fce4ebab6df21893a73bc192021-05-01T00:00:00Zhttps://doi.org/10.1038/s41598-021-88813-4https://doaj.org/toc/2045-2322Abstract Multicellular organisms cultivated in continuous stirred tank reactors (CSTRs) are more sensitive to environmental conditions in the suspension culture than microbial cells. The hypothesis, that stirring induced shear stress is the main problem, persists, although it has been shown that these cells are not so sensitive to shear. As these results are largely based on Chinese Hamster Ovary (CHO) cell experiments the question remains if similar behavior is valid for insect cells with a higher specific oxygen demand. The requirement of higher oxygen transfer rates is associated with higher shear forces in the process. Consequently, we focused on the shear resistance of insect cells, using CHO cells as reference system. We applied a microfluidic device that allowed defined variations in shear rates. Both cell lines displayed high resistance to shear rates up to 8.73 × 105 s−1. Based on these results we used microbial CSTRs, operated at high revolution speeds and low aeration rates and found no negative impact on cell viability. Further, this cultivation approach led to substantially reduced gas flow rates, gas bubble and foam formation, while addition of pure oxygen was no longer necessary. Therefore, this study contributes to the development of more robust insect cell culture processes.Florian StroblMark DuerkopDieter PalmbergerGerald StriednerNature PortfolioarticleMedicineRScienceQENScientific Reports, Vol 11, Iss 1, Pp 1-11 (2021)
institution DOAJ
collection DOAJ
language EN
topic Medicine
R
Science
Q
spellingShingle Medicine
R
Science
Q
Florian Strobl
Mark Duerkop
Dieter Palmberger
Gerald Striedner
High shear resistance of insect cells: the basis for substantial improvements in cell culture process design
description Abstract Multicellular organisms cultivated in continuous stirred tank reactors (CSTRs) are more sensitive to environmental conditions in the suspension culture than microbial cells. The hypothesis, that stirring induced shear stress is the main problem, persists, although it has been shown that these cells are not so sensitive to shear. As these results are largely based on Chinese Hamster Ovary (CHO) cell experiments the question remains if similar behavior is valid for insect cells with a higher specific oxygen demand. The requirement of higher oxygen transfer rates is associated with higher shear forces in the process. Consequently, we focused on the shear resistance of insect cells, using CHO cells as reference system. We applied a microfluidic device that allowed defined variations in shear rates. Both cell lines displayed high resistance to shear rates up to 8.73 × 105 s−1. Based on these results we used microbial CSTRs, operated at high revolution speeds and low aeration rates and found no negative impact on cell viability. Further, this cultivation approach led to substantially reduced gas flow rates, gas bubble and foam formation, while addition of pure oxygen was no longer necessary. Therefore, this study contributes to the development of more robust insect cell culture processes.
format article
author Florian Strobl
Mark Duerkop
Dieter Palmberger
Gerald Striedner
author_facet Florian Strobl
Mark Duerkop
Dieter Palmberger
Gerald Striedner
author_sort Florian Strobl
title High shear resistance of insect cells: the basis for substantial improvements in cell culture process design
title_short High shear resistance of insect cells: the basis for substantial improvements in cell culture process design
title_full High shear resistance of insect cells: the basis for substantial improvements in cell culture process design
title_fullStr High shear resistance of insect cells: the basis for substantial improvements in cell culture process design
title_full_unstemmed High shear resistance of insect cells: the basis for substantial improvements in cell culture process design
title_sort high shear resistance of insect cells: the basis for substantial improvements in cell culture process design
publisher Nature Portfolio
publishDate 2021
url https://doaj.org/article/e59eb6a90fce4ebab6df21893a73bc19
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AT markduerkop highshearresistanceofinsectcellsthebasisforsubstantialimprovementsincellcultureprocessdesign
AT dieterpalmberger highshearresistanceofinsectcellsthebasisforsubstantialimprovementsincellcultureprocessdesign
AT geraldstriedner highshearresistanceofinsectcellsthebasisforsubstantialimprovementsincellcultureprocessdesign
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