Development of an Industry 4.0-Based Analytical Method for the Value Stream Centered Optimization of Demand-Driven Warehousing Systems

In real life situations, the material handling strategy of on-site storage systems is usually determined during the design of the storage system, which is no longer reviewed later. The strategy is typically determined by the person(s) designing the storage system, without the use of scientific metho...

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Autores principales: Péter Dobos, Ákos Cservenák, Róbert Skapinyecz, Béla Illés, Péter Tamás
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Lenguaje:EN
Publicado: MDPI AG 2021
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spelling oai:doaj.org-article:e6a375df270545c68783b084a81651232021-11-11T19:36:23ZDevelopment of an Industry 4.0-Based Analytical Method for the Value Stream Centered Optimization of Demand-Driven Warehousing Systems10.3390/su1321119142071-1050https://doaj.org/article/e6a375df270545c68783b084a81651232021-10-01T00:00:00Zhttps://www.mdpi.com/2071-1050/13/21/11914https://doaj.org/toc/2071-1050In real life situations, the material handling strategy of on-site storage systems is usually determined during the design of the storage system, which is no longer reviewed later. The strategy is typically determined by the person(s) designing the storage system, without the use of scientific methods, based on previous experience. Without a thorough periodic review of operational strategy, most companies’ warehousing systems have significant logistical losses (e.g., unnecessary material handling, waiting, operations), which also negatively affects the sustainability of the logistics operations. Therefore, eliminating these losses can increase both the competitiveness and the sustainability of companies. For this reason, the aim of this publication is to introduce a gap-filling test method that allows the selection of an optimal material handling strategy covering the total value stream in a demand-driven storage environment, using the opportunities offered by the Industry 4.0 concept, in particular in the field of big data analysis. This integrated approach has so far not emerged in the study of warehouse material handling strategies. Beyond the obvious economic benefits, the application of this method can clearly help companies to achieve a higher level of sustainability in their logistics operations, as it allows storage systems to operate more efficiently while minimizing material handling losses, ultimately resulting in a lesser demand for energy and raw materials. Moreover, this can also result in a reduction in the human and machine resources required to perform the tasks.Péter DobosÁkos CservenákRóbert SkapinyeczBéla IllésPéter TamásMDPI AGarticledemand-driven storage systemsIndustry 4.0sustainabilityvalue stream analysisoptimizationEnvironmental effects of industries and plantsTD194-195Renewable energy sourcesTJ807-830Environmental sciencesGE1-350ENSustainability, Vol 13, Iss 11914, p 11914 (2021)
institution DOAJ
collection DOAJ
language EN
topic demand-driven storage systems
Industry 4.0
sustainability
value stream analysis
optimization
Environmental effects of industries and plants
TD194-195
Renewable energy sources
TJ807-830
Environmental sciences
GE1-350
spellingShingle demand-driven storage systems
Industry 4.0
sustainability
value stream analysis
optimization
Environmental effects of industries and plants
TD194-195
Renewable energy sources
TJ807-830
Environmental sciences
GE1-350
Péter Dobos
Ákos Cservenák
Róbert Skapinyecz
Béla Illés
Péter Tamás
Development of an Industry 4.0-Based Analytical Method for the Value Stream Centered Optimization of Demand-Driven Warehousing Systems
description In real life situations, the material handling strategy of on-site storage systems is usually determined during the design of the storage system, which is no longer reviewed later. The strategy is typically determined by the person(s) designing the storage system, without the use of scientific methods, based on previous experience. Without a thorough periodic review of operational strategy, most companies’ warehousing systems have significant logistical losses (e.g., unnecessary material handling, waiting, operations), which also negatively affects the sustainability of the logistics operations. Therefore, eliminating these losses can increase both the competitiveness and the sustainability of companies. For this reason, the aim of this publication is to introduce a gap-filling test method that allows the selection of an optimal material handling strategy covering the total value stream in a demand-driven storage environment, using the opportunities offered by the Industry 4.0 concept, in particular in the field of big data analysis. This integrated approach has so far not emerged in the study of warehouse material handling strategies. Beyond the obvious economic benefits, the application of this method can clearly help companies to achieve a higher level of sustainability in their logistics operations, as it allows storage systems to operate more efficiently while minimizing material handling losses, ultimately resulting in a lesser demand for energy and raw materials. Moreover, this can also result in a reduction in the human and machine resources required to perform the tasks.
format article
author Péter Dobos
Ákos Cservenák
Róbert Skapinyecz
Béla Illés
Péter Tamás
author_facet Péter Dobos
Ákos Cservenák
Róbert Skapinyecz
Béla Illés
Péter Tamás
author_sort Péter Dobos
title Development of an Industry 4.0-Based Analytical Method for the Value Stream Centered Optimization of Demand-Driven Warehousing Systems
title_short Development of an Industry 4.0-Based Analytical Method for the Value Stream Centered Optimization of Demand-Driven Warehousing Systems
title_full Development of an Industry 4.0-Based Analytical Method for the Value Stream Centered Optimization of Demand-Driven Warehousing Systems
title_fullStr Development of an Industry 4.0-Based Analytical Method for the Value Stream Centered Optimization of Demand-Driven Warehousing Systems
title_full_unstemmed Development of an Industry 4.0-Based Analytical Method for the Value Stream Centered Optimization of Demand-Driven Warehousing Systems
title_sort development of an industry 4.0-based analytical method for the value stream centered optimization of demand-driven warehousing systems
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/e6a375df270545c68783b084a8165123
work_keys_str_mv AT peterdobos developmentofanindustry40basedanalyticalmethodforthevaluestreamcenteredoptimizationofdemanddrivenwarehousingsystems
AT akoscservenak developmentofanindustry40basedanalyticalmethodforthevaluestreamcenteredoptimizationofdemanddrivenwarehousingsystems
AT robertskapinyecz developmentofanindustry40basedanalyticalmethodforthevaluestreamcenteredoptimizationofdemanddrivenwarehousingsystems
AT belailles developmentofanindustry40basedanalyticalmethodforthevaluestreamcenteredoptimizationofdemanddrivenwarehousingsystems
AT petertamas developmentofanindustry40basedanalyticalmethodforthevaluestreamcenteredoptimizationofdemanddrivenwarehousingsystems
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