CO<sub>2</sub> Recycling in the Iron and Steel Industry via Power-to-Gas and Oxy-Fuel Combustion

The iron and steel industry is the largest energy-consuming sector in the world. It is responsible for emitting 4–5% of the total anthropogenic CO<sub>2</sub>. As an energy-intensive industry, it is essential that the iron and steel sector accomplishes important carbon emission reduction...

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Autores principales: Jorge Perpiñán, Manuel Bailera, Luis M. Romeo, Begoña Peña, Valerie Eveloy
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Publicado: MDPI AG 2021
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spelling oai:doaj.org-article:e72b99a3726a41459b02020d5a7eea812021-11-11T15:53:32ZCO<sub>2</sub> Recycling in the Iron and Steel Industry via Power-to-Gas and Oxy-Fuel Combustion10.3390/en142170901996-1073https://doaj.org/article/e72b99a3726a41459b02020d5a7eea812021-10-01T00:00:00Zhttps://www.mdpi.com/1996-1073/14/21/7090https://doaj.org/toc/1996-1073The iron and steel industry is the largest energy-consuming sector in the world. It is responsible for emitting 4–5% of the total anthropogenic CO<sub>2</sub>. As an energy-intensive industry, it is essential that the iron and steel sector accomplishes important carbon emission reduction. Carbon capture is one of the most promising alternatives to achieve this aim. Moreover, if carbon utilization via power-to-gas is integrated with carbon capture, there could be a significant increase in the interest of this alternative in the iron and steel sector. This paper presents several simulations to integrate oxy-fuel processes and power-to-gas in a steel plant, and compares gas productions (coke oven gas, blast furnace gas, and blast oxygen furnace gas), energy requirements, and carbon reduction with a base case in order to obtain the technical feasibility of the proposals. Two different power-to-gas technology implementations were selected, together with the oxy blast furnace and the top gas recycling technologies. These integrations are based on three strategies: (i) converting the blast furnace (BF) process into an oxy-fuel process, (ii) recirculating blast furnace gas (BFG) back to the BF itself, and (iii) using a methanation process to generate CH<sub>4</sub> and also introduce it to the BF. Applying these improvements to the steel industry, we achieved reductions in CO<sub>2</sub> emissions of up to 8%, and reductions in coal fuel consumption of 12.8%. On the basis of the results, we are able to conclude that the energy required to achieve the above emission savings could be as low as 4.9 MJ/kg CO<sub>2</sub> for the second implementation. These values highlight the importance of carrying out future research in the implementation of carbon capture and power-to-gas in the industrial sector.Jorge PerpiñánManuel BaileraLuis M. RomeoBegoña PeñaValerie EveloyMDPI AGarticleironmakingpower-to-gasiron and steel industrymethanationoxy-fuel combustiontop gas recyclingTechnologyTENEnergies, Vol 14, Iss 7090, p 7090 (2021)
institution DOAJ
collection DOAJ
language EN
topic ironmaking
power-to-gas
iron and steel industry
methanation
oxy-fuel combustion
top gas recycling
Technology
T
spellingShingle ironmaking
power-to-gas
iron and steel industry
methanation
oxy-fuel combustion
top gas recycling
Technology
T
Jorge Perpiñán
Manuel Bailera
Luis M. Romeo
Begoña Peña
Valerie Eveloy
CO<sub>2</sub> Recycling in the Iron and Steel Industry via Power-to-Gas and Oxy-Fuel Combustion
description The iron and steel industry is the largest energy-consuming sector in the world. It is responsible for emitting 4–5% of the total anthropogenic CO<sub>2</sub>. As an energy-intensive industry, it is essential that the iron and steel sector accomplishes important carbon emission reduction. Carbon capture is one of the most promising alternatives to achieve this aim. Moreover, if carbon utilization via power-to-gas is integrated with carbon capture, there could be a significant increase in the interest of this alternative in the iron and steel sector. This paper presents several simulations to integrate oxy-fuel processes and power-to-gas in a steel plant, and compares gas productions (coke oven gas, blast furnace gas, and blast oxygen furnace gas), energy requirements, and carbon reduction with a base case in order to obtain the technical feasibility of the proposals. Two different power-to-gas technology implementations were selected, together with the oxy blast furnace and the top gas recycling technologies. These integrations are based on three strategies: (i) converting the blast furnace (BF) process into an oxy-fuel process, (ii) recirculating blast furnace gas (BFG) back to the BF itself, and (iii) using a methanation process to generate CH<sub>4</sub> and also introduce it to the BF. Applying these improvements to the steel industry, we achieved reductions in CO<sub>2</sub> emissions of up to 8%, and reductions in coal fuel consumption of 12.8%. On the basis of the results, we are able to conclude that the energy required to achieve the above emission savings could be as low as 4.9 MJ/kg CO<sub>2</sub> for the second implementation. These values highlight the importance of carrying out future research in the implementation of carbon capture and power-to-gas in the industrial sector.
format article
author Jorge Perpiñán
Manuel Bailera
Luis M. Romeo
Begoña Peña
Valerie Eveloy
author_facet Jorge Perpiñán
Manuel Bailera
Luis M. Romeo
Begoña Peña
Valerie Eveloy
author_sort Jorge Perpiñán
title CO<sub>2</sub> Recycling in the Iron and Steel Industry via Power-to-Gas and Oxy-Fuel Combustion
title_short CO<sub>2</sub> Recycling in the Iron and Steel Industry via Power-to-Gas and Oxy-Fuel Combustion
title_full CO<sub>2</sub> Recycling in the Iron and Steel Industry via Power-to-Gas and Oxy-Fuel Combustion
title_fullStr CO<sub>2</sub> Recycling in the Iron and Steel Industry via Power-to-Gas and Oxy-Fuel Combustion
title_full_unstemmed CO<sub>2</sub> Recycling in the Iron and Steel Industry via Power-to-Gas and Oxy-Fuel Combustion
title_sort co<sub>2</sub> recycling in the iron and steel industry via power-to-gas and oxy-fuel combustion
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/e72b99a3726a41459b02020d5a7eea81
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