Optimal Scheduling of the Peirce-Smith Converter in the Copper Smelting Process

Copper losses during the Peirce-Smith converter (PSC) operation is of great concern in the copper smelting process. Two primary objectives of the PSC are to produce blister copper with a shorter batch time and to keep the copper losses at a minimum level. Due to the nature of the process, those two...

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Autores principales: Hussain Ahmed, Luis Ricardez-Sandoval, Matti Vilkko
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Publicado: MDPI AG 2021
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Acceso en línea:https://doaj.org/article/e7e21e4b16864c5ba6b996ab9b49f39c
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spelling oai:doaj.org-article:e7e21e4b16864c5ba6b996ab9b49f39c2021-11-25T18:51:24ZOptimal Scheduling of the Peirce-Smith Converter in the Copper Smelting Process10.3390/pr91120042227-9717https://doaj.org/article/e7e21e4b16864c5ba6b996ab9b49f39c2021-11-01T00:00:00Zhttps://www.mdpi.com/2227-9717/9/11/2004https://doaj.org/toc/2227-9717Copper losses during the Peirce-Smith converter (PSC) operation is of great concern in the copper smelting process. Two primary objectives of the PSC are to produce blister copper with a shorter batch time and to keep the copper losses at a minimum level. Due to the nature of the process, those two objectives are contradictory to each other. Moreover, actions inside the PSC are subject to several operational constraints that make it difficult to develop a scheduling framework for its optimal operation. In this work, a basic but efficient linear multi-period scheduling framework for the PSC is presented that finds the optimal timings of the PSC operations to keep the copper losses and the batch time at a minimum level. An industrial case study is used to illustrate the effectiveness of the proposed framework. This novel solution can be implemented in other smelting processes and used for the design of an inter-PSC scheduling framework.Hussain AhmedLuis Ricardez-SandovalMatti VilkkoMDPI AGarticlePeirce-Smith convertercopper smeltingcopper losseslinear programmingschedulingoptimizationChemical technologyTP1-1185ChemistryQD1-999ENProcesses, Vol 9, Iss 2004, p 2004 (2021)
institution DOAJ
collection DOAJ
language EN
topic Peirce-Smith converter
copper smelting
copper losses
linear programming
scheduling
optimization
Chemical technology
TP1-1185
Chemistry
QD1-999
spellingShingle Peirce-Smith converter
copper smelting
copper losses
linear programming
scheduling
optimization
Chemical technology
TP1-1185
Chemistry
QD1-999
Hussain Ahmed
Luis Ricardez-Sandoval
Matti Vilkko
Optimal Scheduling of the Peirce-Smith Converter in the Copper Smelting Process
description Copper losses during the Peirce-Smith converter (PSC) operation is of great concern in the copper smelting process. Two primary objectives of the PSC are to produce blister copper with a shorter batch time and to keep the copper losses at a minimum level. Due to the nature of the process, those two objectives are contradictory to each other. Moreover, actions inside the PSC are subject to several operational constraints that make it difficult to develop a scheduling framework for its optimal operation. In this work, a basic but efficient linear multi-period scheduling framework for the PSC is presented that finds the optimal timings of the PSC operations to keep the copper losses and the batch time at a minimum level. An industrial case study is used to illustrate the effectiveness of the proposed framework. This novel solution can be implemented in other smelting processes and used for the design of an inter-PSC scheduling framework.
format article
author Hussain Ahmed
Luis Ricardez-Sandoval
Matti Vilkko
author_facet Hussain Ahmed
Luis Ricardez-Sandoval
Matti Vilkko
author_sort Hussain Ahmed
title Optimal Scheduling of the Peirce-Smith Converter in the Copper Smelting Process
title_short Optimal Scheduling of the Peirce-Smith Converter in the Copper Smelting Process
title_full Optimal Scheduling of the Peirce-Smith Converter in the Copper Smelting Process
title_fullStr Optimal Scheduling of the Peirce-Smith Converter in the Copper Smelting Process
title_full_unstemmed Optimal Scheduling of the Peirce-Smith Converter in the Copper Smelting Process
title_sort optimal scheduling of the peirce-smith converter in the copper smelting process
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/e7e21e4b16864c5ba6b996ab9b49f39c
work_keys_str_mv AT hussainahmed optimalschedulingofthepeircesmithconverterinthecoppersmeltingprocess
AT luisricardezsandoval optimalschedulingofthepeircesmithconverterinthecoppersmeltingprocess
AT mattivilkko optimalschedulingofthepeircesmithconverterinthecoppersmeltingprocess
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