Friction Stir Welding of Thick Plates of 4Y3Gd Mg Alloy: An Investigation of Microstructure and Mechanical Properties

Applications of non-ferrous light metal alloys are especially popular in the field of aerospace. Hence it is important to investigate their properties in joining processes such as welding. Solid state joining process such as friction stir welding (FSW) is quite efficient for joining non-ferrous allo...

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Autores principales: Khaja Moiduddin, Arshad Noor Siddiquee, Mustufa Haider Abidi, Syed Hammad Mian, Muneer Khan Mohammed
Formato: article
Lenguaje:EN
Publicado: MDPI AG 2021
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spelling oai:doaj.org-article:eb164b84a0324ad3aed2415be8c434222021-11-25T18:14:49ZFriction Stir Welding of Thick Plates of 4Y3Gd Mg Alloy: An Investigation of Microstructure and Mechanical Properties10.3390/ma142269241996-1944https://doaj.org/article/eb164b84a0324ad3aed2415be8c434222021-11-01T00:00:00Zhttps://www.mdpi.com/1996-1944/14/22/6924https://doaj.org/toc/1996-1944Applications of non-ferrous light metal alloys are especially popular in the field of aerospace. Hence it is important to investigate their properties in joining processes such as welding. Solid state joining process such as friction stir welding (FSW) is quite efficient for joining non-ferrous alloys, but with thick plates, challenges increase. In this study, Mg alloy plates of thickness 11.5 mm were successfully welded via single-pass FSW. Due to the dynamic recrystallization, grain size in the stir zone was reduced to 16 µm which is ≈15 times smaller than the parent material. The optimized rotational speed and traverse speed for optimum weld integrity were found to be 710 rpm and 100 mm/min, respectively. A sound weld with 98.96% joint efficiency, having an Ultimate Tensile Strength (UTS) of 161.8 MPa and elongation of 27.83%, was accomplished. Microhardness of the nugget was increased by 14.3%.Khaja MoiduddinArshad Noor SiddiqueeMustufa Haider AbidiSyed Hammad MianMuneer Khan MohammedMDPI AGarticlelight-weight alloysaerospace alloysfriction stir weldingnon-ferrous metalsTechnologyTElectrical engineering. Electronics. Nuclear engineeringTK1-9971Engineering (General). Civil engineering (General)TA1-2040MicroscopyQH201-278.5Descriptive and experimental mechanicsQC120-168.85ENMaterials, Vol 14, Iss 6924, p 6924 (2021)
institution DOAJ
collection DOAJ
language EN
topic light-weight alloys
aerospace alloys
friction stir welding
non-ferrous metals
Technology
T
Electrical engineering. Electronics. Nuclear engineering
TK1-9971
Engineering (General). Civil engineering (General)
TA1-2040
Microscopy
QH201-278.5
Descriptive and experimental mechanics
QC120-168.85
spellingShingle light-weight alloys
aerospace alloys
friction stir welding
non-ferrous metals
Technology
T
Electrical engineering. Electronics. Nuclear engineering
TK1-9971
Engineering (General). Civil engineering (General)
TA1-2040
Microscopy
QH201-278.5
Descriptive and experimental mechanics
QC120-168.85
Khaja Moiduddin
Arshad Noor Siddiquee
Mustufa Haider Abidi
Syed Hammad Mian
Muneer Khan Mohammed
Friction Stir Welding of Thick Plates of 4Y3Gd Mg Alloy: An Investigation of Microstructure and Mechanical Properties
description Applications of non-ferrous light metal alloys are especially popular in the field of aerospace. Hence it is important to investigate their properties in joining processes such as welding. Solid state joining process such as friction stir welding (FSW) is quite efficient for joining non-ferrous alloys, but with thick plates, challenges increase. In this study, Mg alloy plates of thickness 11.5 mm were successfully welded via single-pass FSW. Due to the dynamic recrystallization, grain size in the stir zone was reduced to 16 µm which is ≈15 times smaller than the parent material. The optimized rotational speed and traverse speed for optimum weld integrity were found to be 710 rpm and 100 mm/min, respectively. A sound weld with 98.96% joint efficiency, having an Ultimate Tensile Strength (UTS) of 161.8 MPa and elongation of 27.83%, was accomplished. Microhardness of the nugget was increased by 14.3%.
format article
author Khaja Moiduddin
Arshad Noor Siddiquee
Mustufa Haider Abidi
Syed Hammad Mian
Muneer Khan Mohammed
author_facet Khaja Moiduddin
Arshad Noor Siddiquee
Mustufa Haider Abidi
Syed Hammad Mian
Muneer Khan Mohammed
author_sort Khaja Moiduddin
title Friction Stir Welding of Thick Plates of 4Y3Gd Mg Alloy: An Investigation of Microstructure and Mechanical Properties
title_short Friction Stir Welding of Thick Plates of 4Y3Gd Mg Alloy: An Investigation of Microstructure and Mechanical Properties
title_full Friction Stir Welding of Thick Plates of 4Y3Gd Mg Alloy: An Investigation of Microstructure and Mechanical Properties
title_fullStr Friction Stir Welding of Thick Plates of 4Y3Gd Mg Alloy: An Investigation of Microstructure and Mechanical Properties
title_full_unstemmed Friction Stir Welding of Thick Plates of 4Y3Gd Mg Alloy: An Investigation of Microstructure and Mechanical Properties
title_sort friction stir welding of thick plates of 4y3gd mg alloy: an investigation of microstructure and mechanical properties
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/eb164b84a0324ad3aed2415be8c43422
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AT arshadnoorsiddiquee frictionstirweldingofthickplatesof4y3gdmgalloyaninvestigationofmicrostructureandmechanicalproperties
AT mustufahaiderabidi frictionstirweldingofthickplatesof4y3gdmgalloyaninvestigationofmicrostructureandmechanicalproperties
AT syedhammadmian frictionstirweldingofthickplatesof4y3gdmgalloyaninvestigationofmicrostructureandmechanicalproperties
AT muneerkhanmohammed frictionstirweldingofthickplatesof4y3gdmgalloyaninvestigationofmicrostructureandmechanicalproperties
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