Exploring a novel panel-core connection method of large size lattice sandwich structure based on wire arc additive manufacturing

Large size sandwich structure is involved in a wide range of applications, such as aerospace and ship. However, the weak connection between panel and lattice is the bottleneck problem restricting their application. To solve this problem, this work demonstrates a novel circular scanning connection me...

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Autores principales: Tianqiu Xu, Junjin Huang, Yinan Cui, Chenchen Jing, Tao Lu, Shuyuan Ma, Xue Ling, Changmeng Liu
Formato: article
Lenguaje:EN
Publicado: Elsevier 2021
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Acceso en línea:https://doaj.org/article/edba772b60c44dd29e1932c6c27fc62c
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spelling oai:doaj.org-article:edba772b60c44dd29e1932c6c27fc62c2021-11-24T04:26:46ZExploring a novel panel-core connection method of large size lattice sandwich structure based on wire arc additive manufacturing0264-127510.1016/j.matdes.2021.110223https://doaj.org/article/edba772b60c44dd29e1932c6c27fc62c2021-12-01T00:00:00Zhttp://www.sciencedirect.com/science/article/pii/S0264127521007784https://doaj.org/toc/0264-1275Large size sandwich structure is involved in a wide range of applications, such as aerospace and ship. However, the weak connection between panel and lattice is the bottleneck problem restricting their application. To solve this problem, this work demonstrates a novel circular scanning connection method based on pulse hot-wire arc additive manufacturing (PHWAAM) to connect the centimeter-scale and meter-scale panel. This method exhibits great connection quality (without unmelted holes) and high efficiency (about 60 s for each connection). The optimized process is studied, based on systematical analysis of the microstructure, the macro defects, and the compression testing results. By comparing and analyzing three different connection modes, the optimized circular scanning process has the advantages of low heat input and high deposition efficiency. It can be observed from the microstructure that there are equiaxed crystals and short columnar crystals in the connection area. The width of acicular α phase is finer than that of other processes, which is conducive to improving the mechanical properties. The connection area of the circular scanning process has a better matching of strength and plasticity through the compression test. Finally, the proposed connection method is also applicable to fabricate multi-cell lattice sandwich structure.Tianqiu XuJunjin HuangYinan CuiChenchen JingTao LuShuyuan MaXue LingChangmeng LiuElsevierarticlePulse hot-wire arc additive manufacturingPanel-core connection methodLattice sandwich structureMaterials of engineering and construction. Mechanics of materialsTA401-492ENMaterials & Design, Vol 212, Iss , Pp 110223- (2021)
institution DOAJ
collection DOAJ
language EN
topic Pulse hot-wire arc additive manufacturing
Panel-core connection method
Lattice sandwich structure
Materials of engineering and construction. Mechanics of materials
TA401-492
spellingShingle Pulse hot-wire arc additive manufacturing
Panel-core connection method
Lattice sandwich structure
Materials of engineering and construction. Mechanics of materials
TA401-492
Tianqiu Xu
Junjin Huang
Yinan Cui
Chenchen Jing
Tao Lu
Shuyuan Ma
Xue Ling
Changmeng Liu
Exploring a novel panel-core connection method of large size lattice sandwich structure based on wire arc additive manufacturing
description Large size sandwich structure is involved in a wide range of applications, such as aerospace and ship. However, the weak connection between panel and lattice is the bottleneck problem restricting their application. To solve this problem, this work demonstrates a novel circular scanning connection method based on pulse hot-wire arc additive manufacturing (PHWAAM) to connect the centimeter-scale and meter-scale panel. This method exhibits great connection quality (without unmelted holes) and high efficiency (about 60 s for each connection). The optimized process is studied, based on systematical analysis of the microstructure, the macro defects, and the compression testing results. By comparing and analyzing three different connection modes, the optimized circular scanning process has the advantages of low heat input and high deposition efficiency. It can be observed from the microstructure that there are equiaxed crystals and short columnar crystals in the connection area. The width of acicular α phase is finer than that of other processes, which is conducive to improving the mechanical properties. The connection area of the circular scanning process has a better matching of strength and plasticity through the compression test. Finally, the proposed connection method is also applicable to fabricate multi-cell lattice sandwich structure.
format article
author Tianqiu Xu
Junjin Huang
Yinan Cui
Chenchen Jing
Tao Lu
Shuyuan Ma
Xue Ling
Changmeng Liu
author_facet Tianqiu Xu
Junjin Huang
Yinan Cui
Chenchen Jing
Tao Lu
Shuyuan Ma
Xue Ling
Changmeng Liu
author_sort Tianqiu Xu
title Exploring a novel panel-core connection method of large size lattice sandwich structure based on wire arc additive manufacturing
title_short Exploring a novel panel-core connection method of large size lattice sandwich structure based on wire arc additive manufacturing
title_full Exploring a novel panel-core connection method of large size lattice sandwich structure based on wire arc additive manufacturing
title_fullStr Exploring a novel panel-core connection method of large size lattice sandwich structure based on wire arc additive manufacturing
title_full_unstemmed Exploring a novel panel-core connection method of large size lattice sandwich structure based on wire arc additive manufacturing
title_sort exploring a novel panel-core connection method of large size lattice sandwich structure based on wire arc additive manufacturing
publisher Elsevier
publishDate 2021
url https://doaj.org/article/edba772b60c44dd29e1932c6c27fc62c
work_keys_str_mv AT tianqiuxu exploringanovelpanelcoreconnectionmethodoflargesizelatticesandwichstructurebasedonwirearcadditivemanufacturing
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AT taolu exploringanovelpanelcoreconnectionmethodoflargesizelatticesandwichstructurebasedonwirearcadditivemanufacturing
AT shuyuanma exploringanovelpanelcoreconnectionmethodoflargesizelatticesandwichstructurebasedonwirearcadditivemanufacturing
AT xueling exploringanovelpanelcoreconnectionmethodoflargesizelatticesandwichstructurebasedonwirearcadditivemanufacturing
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