Exploring a novel panel-core connection method of large size lattice sandwich structure based on wire arc additive manufacturing
Large size sandwich structure is involved in a wide range of applications, such as aerospace and ship. However, the weak connection between panel and lattice is the bottleneck problem restricting their application. To solve this problem, this work demonstrates a novel circular scanning connection me...
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2021
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oai:doaj.org-article:edba772b60c44dd29e1932c6c27fc62c2021-11-24T04:26:46ZExploring a novel panel-core connection method of large size lattice sandwich structure based on wire arc additive manufacturing0264-127510.1016/j.matdes.2021.110223https://doaj.org/article/edba772b60c44dd29e1932c6c27fc62c2021-12-01T00:00:00Zhttp://www.sciencedirect.com/science/article/pii/S0264127521007784https://doaj.org/toc/0264-1275Large size sandwich structure is involved in a wide range of applications, such as aerospace and ship. However, the weak connection between panel and lattice is the bottleneck problem restricting their application. To solve this problem, this work demonstrates a novel circular scanning connection method based on pulse hot-wire arc additive manufacturing (PHWAAM) to connect the centimeter-scale and meter-scale panel. This method exhibits great connection quality (without unmelted holes) and high efficiency (about 60 s for each connection). The optimized process is studied, based on systematical analysis of the microstructure, the macro defects, and the compression testing results. By comparing and analyzing three different connection modes, the optimized circular scanning process has the advantages of low heat input and high deposition efficiency. It can be observed from the microstructure that there are equiaxed crystals and short columnar crystals in the connection area. The width of acicular α phase is finer than that of other processes, which is conducive to improving the mechanical properties. The connection area of the circular scanning process has a better matching of strength and plasticity through the compression test. Finally, the proposed connection method is also applicable to fabricate multi-cell lattice sandwich structure.Tianqiu XuJunjin HuangYinan CuiChenchen JingTao LuShuyuan MaXue LingChangmeng LiuElsevierarticlePulse hot-wire arc additive manufacturingPanel-core connection methodLattice sandwich structureMaterials of engineering and construction. Mechanics of materialsTA401-492ENMaterials & Design, Vol 212, Iss , Pp 110223- (2021) |
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Pulse hot-wire arc additive manufacturing Panel-core connection method Lattice sandwich structure Materials of engineering and construction. Mechanics of materials TA401-492 |
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Pulse hot-wire arc additive manufacturing Panel-core connection method Lattice sandwich structure Materials of engineering and construction. Mechanics of materials TA401-492 Tianqiu Xu Junjin Huang Yinan Cui Chenchen Jing Tao Lu Shuyuan Ma Xue Ling Changmeng Liu Exploring a novel panel-core connection method of large size lattice sandwich structure based on wire arc additive manufacturing |
description |
Large size sandwich structure is involved in a wide range of applications, such as aerospace and ship. However, the weak connection between panel and lattice is the bottleneck problem restricting their application. To solve this problem, this work demonstrates a novel circular scanning connection method based on pulse hot-wire arc additive manufacturing (PHWAAM) to connect the centimeter-scale and meter-scale panel. This method exhibits great connection quality (without unmelted holes) and high efficiency (about 60 s for each connection). The optimized process is studied, based on systematical analysis of the microstructure, the macro defects, and the compression testing results. By comparing and analyzing three different connection modes, the optimized circular scanning process has the advantages of low heat input and high deposition efficiency. It can be observed from the microstructure that there are equiaxed crystals and short columnar crystals in the connection area. The width of acicular α phase is finer than that of other processes, which is conducive to improving the mechanical properties. The connection area of the circular scanning process has a better matching of strength and plasticity through the compression test. Finally, the proposed connection method is also applicable to fabricate multi-cell lattice sandwich structure. |
format |
article |
author |
Tianqiu Xu Junjin Huang Yinan Cui Chenchen Jing Tao Lu Shuyuan Ma Xue Ling Changmeng Liu |
author_facet |
Tianqiu Xu Junjin Huang Yinan Cui Chenchen Jing Tao Lu Shuyuan Ma Xue Ling Changmeng Liu |
author_sort |
Tianqiu Xu |
title |
Exploring a novel panel-core connection method of large size lattice sandwich structure based on wire arc additive manufacturing |
title_short |
Exploring a novel panel-core connection method of large size lattice sandwich structure based on wire arc additive manufacturing |
title_full |
Exploring a novel panel-core connection method of large size lattice sandwich structure based on wire arc additive manufacturing |
title_fullStr |
Exploring a novel panel-core connection method of large size lattice sandwich structure based on wire arc additive manufacturing |
title_full_unstemmed |
Exploring a novel panel-core connection method of large size lattice sandwich structure based on wire arc additive manufacturing |
title_sort |
exploring a novel panel-core connection method of large size lattice sandwich structure based on wire arc additive manufacturing |
publisher |
Elsevier |
publishDate |
2021 |
url |
https://doaj.org/article/edba772b60c44dd29e1932c6c27fc62c |
work_keys_str_mv |
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1718416010381361152 |