Laser Tracking Metrology: An Integrated Fabrication Process for Geometrically Complex Facade Systems

The geometric complexity resulting from the architectural pursuit of freeform structures is presenting challenges to the construction industry. Curtain wall unit system designs, for example, have morphed in some cases from predominantly flat orthogonal affairs to complex double-curvature multi-laye...

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Autor principal: B. Rogers
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Publicado: Challenging Glass Conference 2016
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Acceso en línea:https://doaj.org/article/edccbebe158a4a71bd6dcbf7ff90bf8f
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spelling oai:doaj.org-article:edccbebe158a4a71bd6dcbf7ff90bf8f2021-12-04T05:12:31ZLaser Tracking Metrology: An Integrated Fabrication Process for Geometrically Complex Facade Systems10.7480/cgc.5.22292589-8019https://doaj.org/article/edccbebe158a4a71bd6dcbf7ff90bf8f2016-06-01T00:00:00Zhttps://proceedings.challengingglass.com/index.php/cgc/article/view/187https://doaj.org/toc/2589-8019 The geometric complexity resulting from the architectural pursuit of freeform structures is presenting challenges to the construction industry. Curtain wall unit system designs, for example, have morphed in some cases from predominantly flat orthogonal affairs to complex double-curvature multi-layer constructs. Many fabrication tools and processes, however, are only gradually shifting from their linear 2D roots to embrace a truly 3D fabrication environment. The validation and quality assurance of geometrically complex components is problematic in such an environment, potentially compromising both dimensional accuracy and throughput. Three projects are discussed where laser metrology was adopted as a means to facilitate the dimensional measurement of geometrically complex components. For example, one is a high-profile architectural application, a residential building in New York City. The project includes an expansive double-curved surface designed and constructed as a prefabricated unitized system, with opaque units built up from multiple layers of metal panels, insulation, and structural framing.  Laser tracking metrology was adopted during the course of project fabrication resulting in accelerating production rates from four to thirty units/week. In addition, drawing requirements were reduced from as many as twelve to zero drawings per unit. Applications, processes, techniques, and findings resulting from the integration of laser tracking metrology in the fabrication process are presented for all three projects. B. RogersChallenging Glass ConferencearticleMetrologyLaser TrackingComplex FacadesDigital FabricationConstruction SimulationsCurtain WallClay industries. Ceramics. GlassTP785-869ENChallenging Glass Conference Proceedings, Vol 5 (2016)
institution DOAJ
collection DOAJ
language EN
topic Metrology
Laser Tracking
Complex Facades
Digital Fabrication
Construction Simulations
Curtain Wall
Clay industries. Ceramics. Glass
TP785-869
spellingShingle Metrology
Laser Tracking
Complex Facades
Digital Fabrication
Construction Simulations
Curtain Wall
Clay industries. Ceramics. Glass
TP785-869
B. Rogers
Laser Tracking Metrology: An Integrated Fabrication Process for Geometrically Complex Facade Systems
description The geometric complexity resulting from the architectural pursuit of freeform structures is presenting challenges to the construction industry. Curtain wall unit system designs, for example, have morphed in some cases from predominantly flat orthogonal affairs to complex double-curvature multi-layer constructs. Many fabrication tools and processes, however, are only gradually shifting from their linear 2D roots to embrace a truly 3D fabrication environment. The validation and quality assurance of geometrically complex components is problematic in such an environment, potentially compromising both dimensional accuracy and throughput. Three projects are discussed where laser metrology was adopted as a means to facilitate the dimensional measurement of geometrically complex components. For example, one is a high-profile architectural application, a residential building in New York City. The project includes an expansive double-curved surface designed and constructed as a prefabricated unitized system, with opaque units built up from multiple layers of metal panels, insulation, and structural framing.  Laser tracking metrology was adopted during the course of project fabrication resulting in accelerating production rates from four to thirty units/week. In addition, drawing requirements were reduced from as many as twelve to zero drawings per unit. Applications, processes, techniques, and findings resulting from the integration of laser tracking metrology in the fabrication process are presented for all three projects.
format article
author B. Rogers
author_facet B. Rogers
author_sort B. Rogers
title Laser Tracking Metrology: An Integrated Fabrication Process for Geometrically Complex Facade Systems
title_short Laser Tracking Metrology: An Integrated Fabrication Process for Geometrically Complex Facade Systems
title_full Laser Tracking Metrology: An Integrated Fabrication Process for Geometrically Complex Facade Systems
title_fullStr Laser Tracking Metrology: An Integrated Fabrication Process for Geometrically Complex Facade Systems
title_full_unstemmed Laser Tracking Metrology: An Integrated Fabrication Process for Geometrically Complex Facade Systems
title_sort laser tracking metrology: an integrated fabrication process for geometrically complex facade systems
publisher Challenging Glass Conference
publishDate 2016
url https://doaj.org/article/edccbebe158a4a71bd6dcbf7ff90bf8f
work_keys_str_mv AT brogers lasertrackingmetrologyanintegratedfabricationprocessforgeometricallycomplexfacadesystems
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