Design and application of discontinuous resin distribution patterns for semi-pregs

Vacuum-bag-only (VBO) prepregs fabricated with discontinuous resin (semi-pregs) on a unidirectional fiber bed reportedly exhibit high through-thickness permeability and yield high-quality laminates, even under adverse process conditions, such as poor vacuum or long out-times. In this work, semi-preg...

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Autores principales: Sarah G. K. Schechter, Lessa K. Grunenfelder, Steven R. Nutt
Formato: article
Lenguaje:EN
Publicado: Taylor & Francis Group 2020
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Acceso en línea:https://doaj.org/article/ef6d21c8214a429f9751e04c56062c67
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Sumario:Vacuum-bag-only (VBO) prepregs fabricated with discontinuous resin (semi-pregs) on a unidirectional fiber bed reportedly exhibit high through-thickness permeability and yield high-quality laminates, even under adverse process conditions, such as poor vacuum or long out-times. In this work, semi-pregs were fabricated using fiber beds of various weaves, fiber types, and areal weights (200–670 GSM). Flat and curved laminates were produced and characterized, confirming that porosity-free parts can be manufactured from a range of constituent materials using VBO semi-pregs. Contoured laminates were produced with negligible porosity, although a slight increase in bulk factor of prepreg plies was observed (Δ∼0.1). In addition, design considerations and limitations for the fabrication of semi-pregs were presented. The findings demonstrate that polymer film dewetting can be used effectively to produce semi-pregs that yield porosity-free laminates via VBO processing, imparting robustness to out-of-autoclave cure of prepreg laminates.