Cost-effective rapid prototyping and assembly of poly(methyl methacrylate) microfluidic devices

Abstract The difficulty in translating conventional microfluidics from laboratory prototypes to commercial products has shifted research efforts towards thermoplastic materials for their higher translational potential and amenability to industrial manufacturing. Here, we present an accessible method...

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Autores principales: Carlos Matellan, Armando E. del Río Hernández
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Lenguaje:EN
Publicado: Nature Portfolio 2018
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Acceso en línea:https://doaj.org/article/f110de66e9ac47589e8e3f2b404b0c6a
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spelling oai:doaj.org-article:f110de66e9ac47589e8e3f2b404b0c6a2021-12-02T15:06:06ZCost-effective rapid prototyping and assembly of poly(methyl methacrylate) microfluidic devices10.1038/s41598-018-25202-42045-2322https://doaj.org/article/f110de66e9ac47589e8e3f2b404b0c6a2018-05-01T00:00:00Zhttps://doi.org/10.1038/s41598-018-25202-4https://doaj.org/toc/2045-2322Abstract The difficulty in translating conventional microfluidics from laboratory prototypes to commercial products has shifted research efforts towards thermoplastic materials for their higher translational potential and amenability to industrial manufacturing. Here, we present an accessible method to fabricate and assemble polymethyl methacrylate (PMMA) microfluidic devices in a “mask-less” and cost-effective manner that can be applied to manufacture a wide range of designs due to its versatility. Laser micromachining offers high flexibility in channel dimensions and morphology by controlling the laser properties, while our two-step surface treatment based on exposure to acetone vapour and low-temperature annealing enables improvement of the surface quality without deformation of the device. Finally, we demonstrate a capillarity-driven adhesive delivery bonding method that can produce an effective seal between PMMA devices and a variety of substrates, including glass, silicon and LiNbO3. We illustrate the potential of this technique with two microfluidic devices, an H-filter and a droplet generator. The technique proposed here offers a low entry barrier for the rapid prototyping of thermoplastic microfluidics, enabling iterative design for laboratories without access to conventional microfabrication equipment.Carlos MatellanArmando E. del Río HernándezNature PortfolioarticleMedicineRScienceQENScientific Reports, Vol 8, Iss 1, Pp 1-13 (2018)
institution DOAJ
collection DOAJ
language EN
topic Medicine
R
Science
Q
spellingShingle Medicine
R
Science
Q
Carlos Matellan
Armando E. del Río Hernández
Cost-effective rapid prototyping and assembly of poly(methyl methacrylate) microfluidic devices
description Abstract The difficulty in translating conventional microfluidics from laboratory prototypes to commercial products has shifted research efforts towards thermoplastic materials for their higher translational potential and amenability to industrial manufacturing. Here, we present an accessible method to fabricate and assemble polymethyl methacrylate (PMMA) microfluidic devices in a “mask-less” and cost-effective manner that can be applied to manufacture a wide range of designs due to its versatility. Laser micromachining offers high flexibility in channel dimensions and morphology by controlling the laser properties, while our two-step surface treatment based on exposure to acetone vapour and low-temperature annealing enables improvement of the surface quality without deformation of the device. Finally, we demonstrate a capillarity-driven adhesive delivery bonding method that can produce an effective seal between PMMA devices and a variety of substrates, including glass, silicon and LiNbO3. We illustrate the potential of this technique with two microfluidic devices, an H-filter and a droplet generator. The technique proposed here offers a low entry barrier for the rapid prototyping of thermoplastic microfluidics, enabling iterative design for laboratories without access to conventional microfabrication equipment.
format article
author Carlos Matellan
Armando E. del Río Hernández
author_facet Carlos Matellan
Armando E. del Río Hernández
author_sort Carlos Matellan
title Cost-effective rapid prototyping and assembly of poly(methyl methacrylate) microfluidic devices
title_short Cost-effective rapid prototyping and assembly of poly(methyl methacrylate) microfluidic devices
title_full Cost-effective rapid prototyping and assembly of poly(methyl methacrylate) microfluidic devices
title_fullStr Cost-effective rapid prototyping and assembly of poly(methyl methacrylate) microfluidic devices
title_full_unstemmed Cost-effective rapid prototyping and assembly of poly(methyl methacrylate) microfluidic devices
title_sort cost-effective rapid prototyping and assembly of poly(methyl methacrylate) microfluidic devices
publisher Nature Portfolio
publishDate 2018
url https://doaj.org/article/f110de66e9ac47589e8e3f2b404b0c6a
work_keys_str_mv AT carlosmatellan costeffectiverapidprototypingandassemblyofpolymethylmethacrylatemicrofluidicdevices
AT armandoedelriohernandez costeffectiverapidprototypingandassemblyofpolymethylmethacrylatemicrofluidicdevices
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