Biodegradable PGA/PBAT Blends for 3D Printing: Material Performance and Periodic Minimal Surface Structures

Biodegradable polymers have been rapidly developed for alleviating excessive consumption of non-degradable plastics. Additive manufacturing is also a green energy-efficiency and environment-protection technique to fabricate complicated structures. Herein, biodegradable polyesters, polyglycolic acid...

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Autores principales: Zihui Zhang, Fengtai He, Bo Wang, Yiping Zhao, Zhiyong Wei, Hao Zhang, Lin Sang
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Publicado: MDPI AG 2021
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spelling oai:doaj.org-article:f290d9514f86417a9e06c42d230006552021-11-11T18:46:27ZBiodegradable PGA/PBAT Blends for 3D Printing: Material Performance and Periodic Minimal Surface Structures10.3390/polym132137572073-4360https://doaj.org/article/f290d9514f86417a9e06c42d230006552021-10-01T00:00:00Zhttps://www.mdpi.com/2073-4360/13/21/3757https://doaj.org/toc/2073-4360Biodegradable polymers have been rapidly developed for alleviating excessive consumption of non-degradable plastics. Additive manufacturing is also a green energy-efficiency and environment-protection technique to fabricate complicated structures. Herein, biodegradable polyesters, polyglycolic acid (PGA) and poly (butyleneadipate-co-terephthalate) (PBAT) were blended and developed into feedstock for 3D printing. Under a set of formulations, PGA/PBAT blends exhibited a tailored stiffness-toughness mechanical performance. Then, PGA/PBAT (85/15 in weight ratio) with good thermal stability and mechanical property were extruded into filaments with a uniform wire diameter. Mechanical testing clearly indicated that FDM 3D-printed exhibited comparable tensile, flexural and impact properties with injection-molded samples of PGA/PBAT (85/15). Furthermore, uniform and graded Diamond-Triply Periodic Minimal Surfaces (D-TPMS) structures were designed and successfully manufactured via the fused deposition modeling (FDM) technique. Computer tomography (CT) was employed to confirm the internal three-dimensional structures. The compressive test results showed that PGA/PBAT (85/15) D-surface structures bear better load-carrying capacity than that of neat PGA, giving an advantage of energy absorption. Additionally, typical industrial parts were manufactured with excellent dimension-stability, no-wrapping and fine quality. Collectively, biodegradable PGA/PBAT material with good printability has great potentials in application requiring stiffer structures.Zihui ZhangFengtai HeBo WangYiping ZhaoZhiyong WeiHao ZhangLin SangMDPI AGarticlebiodegradable polyesterspolyglycolic acid (PGA)fused deposition modeling (FDM)triply periodic minimal surfaces (TPMS)mechanical propertyOrganic chemistryQD241-441ENPolymers, Vol 13, Iss 3757, p 3757 (2021)
institution DOAJ
collection DOAJ
language EN
topic biodegradable polyesters
polyglycolic acid (PGA)
fused deposition modeling (FDM)
triply periodic minimal surfaces (TPMS)
mechanical property
Organic chemistry
QD241-441
spellingShingle biodegradable polyesters
polyglycolic acid (PGA)
fused deposition modeling (FDM)
triply periodic minimal surfaces (TPMS)
mechanical property
Organic chemistry
QD241-441
Zihui Zhang
Fengtai He
Bo Wang
Yiping Zhao
Zhiyong Wei
Hao Zhang
Lin Sang
Biodegradable PGA/PBAT Blends for 3D Printing: Material Performance and Periodic Minimal Surface Structures
description Biodegradable polymers have been rapidly developed for alleviating excessive consumption of non-degradable plastics. Additive manufacturing is also a green energy-efficiency and environment-protection technique to fabricate complicated structures. Herein, biodegradable polyesters, polyglycolic acid (PGA) and poly (butyleneadipate-co-terephthalate) (PBAT) were blended and developed into feedstock for 3D printing. Under a set of formulations, PGA/PBAT blends exhibited a tailored stiffness-toughness mechanical performance. Then, PGA/PBAT (85/15 in weight ratio) with good thermal stability and mechanical property were extruded into filaments with a uniform wire diameter. Mechanical testing clearly indicated that FDM 3D-printed exhibited comparable tensile, flexural and impact properties with injection-molded samples of PGA/PBAT (85/15). Furthermore, uniform and graded Diamond-Triply Periodic Minimal Surfaces (D-TPMS) structures were designed and successfully manufactured via the fused deposition modeling (FDM) technique. Computer tomography (CT) was employed to confirm the internal three-dimensional structures. The compressive test results showed that PGA/PBAT (85/15) D-surface structures bear better load-carrying capacity than that of neat PGA, giving an advantage of energy absorption. Additionally, typical industrial parts were manufactured with excellent dimension-stability, no-wrapping and fine quality. Collectively, biodegradable PGA/PBAT material with good printability has great potentials in application requiring stiffer structures.
format article
author Zihui Zhang
Fengtai He
Bo Wang
Yiping Zhao
Zhiyong Wei
Hao Zhang
Lin Sang
author_facet Zihui Zhang
Fengtai He
Bo Wang
Yiping Zhao
Zhiyong Wei
Hao Zhang
Lin Sang
author_sort Zihui Zhang
title Biodegradable PGA/PBAT Blends for 3D Printing: Material Performance and Periodic Minimal Surface Structures
title_short Biodegradable PGA/PBAT Blends for 3D Printing: Material Performance and Periodic Minimal Surface Structures
title_full Biodegradable PGA/PBAT Blends for 3D Printing: Material Performance and Periodic Minimal Surface Structures
title_fullStr Biodegradable PGA/PBAT Blends for 3D Printing: Material Performance and Periodic Minimal Surface Structures
title_full_unstemmed Biodegradable PGA/PBAT Blends for 3D Printing: Material Performance and Periodic Minimal Surface Structures
title_sort biodegradable pga/pbat blends for 3d printing: material performance and periodic minimal surface structures
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/f290d9514f86417a9e06c42d23000655
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