The new concept of thermal barrier coatings with Pt + Pd/Zr/Hf-modified aluminide bond coat and ceramic layer formed by PS-PVD method

Thermal barrier coatings (TBCs) are widely used for protection of gas turbine parts from high temperature and corrosion. In the present study, the new concept of TBCs with three-element-modified aluminide coatings was presented. In the first stage, the Pt and Pd were electroplated on MAR M247 nickel...

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Autores principales: Góral Marek, Pytel Maciej, Kubaszek Tadeusz, Drajewicz Marcin, Simka Wojciech, Nieużyła Łukasz
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Lenguaje:EN
Publicado: De Gruyter 2021
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spelling oai:doaj.org-article:f2f35f78da7341eb82e20e873be3ea072021-12-05T14:10:50ZThe new concept of thermal barrier coatings with Pt + Pd/Zr/Hf-modified aluminide bond coat and ceramic layer formed by PS-PVD method2191-032410.1515/htmp-2021-0029https://doaj.org/article/f2f35f78da7341eb82e20e873be3ea072021-08-01T00:00:00Zhttps://doi.org/10.1515/htmp-2021-0029https://doaj.org/toc/2191-0324Thermal barrier coatings (TBCs) are widely used for protection of gas turbine parts from high temperature and corrosion. In the present study, the new concept of TBCs with three-element-modified aluminide coatings was presented. In the first stage, the Pt and Pd were electroplated on MAR M247 nickel superalloy. In the next stage, the low-activity CVD aluminizing process with Zr or Hf doping was conducted. The ceramic layer containing yttria-stabilized zirconia was obtained by the plasma spray physical vapour deposition (PS-PVD) method. The microscopic examination showed the formation of aluminide coating containing up to 5 at% of Pt and 10 at% of Pd in (Ni, Pt, Pd)Al solid solution. The small concentration of Hf and Zr in diffusion zone of aluminide bond coat was noted as well. The outer ceramic layer was characterized by columnar structure typically formed during the PS-PVD process. The obtained results showed that the new concept of TBCs formed using new processes might be an attractive alternative to conventional coatings produced using the expensive electron beam physical vapour deposition (EB-PVD) method.Góral MarekPytel MaciejKubaszek TadeuszDrajewicz MarcinSimka WojciechNieużyła ŁukaszDe Gruyterarticleps-pvdaluminide coatingstbcscvdTechnologyTChemical technologyTP1-1185Chemicals: Manufacture, use, etc.TP200-248ENHigh Temperature Materials and Processes, Vol 40, Iss 1, Pp 281-286 (2021)
institution DOAJ
collection DOAJ
language EN
topic ps-pvd
aluminide coatings
tbcs
cvd
Technology
T
Chemical technology
TP1-1185
Chemicals: Manufacture, use, etc.
TP200-248
spellingShingle ps-pvd
aluminide coatings
tbcs
cvd
Technology
T
Chemical technology
TP1-1185
Chemicals: Manufacture, use, etc.
TP200-248
Góral Marek
Pytel Maciej
Kubaszek Tadeusz
Drajewicz Marcin
Simka Wojciech
Nieużyła Łukasz
The new concept of thermal barrier coatings with Pt + Pd/Zr/Hf-modified aluminide bond coat and ceramic layer formed by PS-PVD method
description Thermal barrier coatings (TBCs) are widely used for protection of gas turbine parts from high temperature and corrosion. In the present study, the new concept of TBCs with three-element-modified aluminide coatings was presented. In the first stage, the Pt and Pd were electroplated on MAR M247 nickel superalloy. In the next stage, the low-activity CVD aluminizing process with Zr or Hf doping was conducted. The ceramic layer containing yttria-stabilized zirconia was obtained by the plasma spray physical vapour deposition (PS-PVD) method. The microscopic examination showed the formation of aluminide coating containing up to 5 at% of Pt and 10 at% of Pd in (Ni, Pt, Pd)Al solid solution. The small concentration of Hf and Zr in diffusion zone of aluminide bond coat was noted as well. The outer ceramic layer was characterized by columnar structure typically formed during the PS-PVD process. The obtained results showed that the new concept of TBCs formed using new processes might be an attractive alternative to conventional coatings produced using the expensive electron beam physical vapour deposition (EB-PVD) method.
format article
author Góral Marek
Pytel Maciej
Kubaszek Tadeusz
Drajewicz Marcin
Simka Wojciech
Nieużyła Łukasz
author_facet Góral Marek
Pytel Maciej
Kubaszek Tadeusz
Drajewicz Marcin
Simka Wojciech
Nieużyła Łukasz
author_sort Góral Marek
title The new concept of thermal barrier coatings with Pt + Pd/Zr/Hf-modified aluminide bond coat and ceramic layer formed by PS-PVD method
title_short The new concept of thermal barrier coatings with Pt + Pd/Zr/Hf-modified aluminide bond coat and ceramic layer formed by PS-PVD method
title_full The new concept of thermal barrier coatings with Pt + Pd/Zr/Hf-modified aluminide bond coat and ceramic layer formed by PS-PVD method
title_fullStr The new concept of thermal barrier coatings with Pt + Pd/Zr/Hf-modified aluminide bond coat and ceramic layer formed by PS-PVD method
title_full_unstemmed The new concept of thermal barrier coatings with Pt + Pd/Zr/Hf-modified aluminide bond coat and ceramic layer formed by PS-PVD method
title_sort new concept of thermal barrier coatings with pt + pd/zr/hf-modified aluminide bond coat and ceramic layer formed by ps-pvd method
publisher De Gruyter
publishDate 2021
url https://doaj.org/article/f2f35f78da7341eb82e20e873be3ea07
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