Correlation between Cutting Clearance, Deformation Texture, and Magnetic Loss Prediction in Non-Oriented Electrical Steels
Manufacturing the magnetic cores in electrical machines impacts the magnetic performance of the electrical steel by inducing stresses near the cutting edge. In this paper, energy loss behaviour in non-oriented electrical steels punched with different cutting clearances before and after annealing is...
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2021
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oai:doaj.org-article:f402fb4e022f42e5ba780d23566383302021-11-25T18:14:30ZCorrelation between Cutting Clearance, Deformation Texture, and Magnetic Loss Prediction in Non-Oriented Electrical Steels10.3390/ma142268931996-1944https://doaj.org/article/f402fb4e022f42e5ba780d23566383302021-11-01T00:00:00Zhttps://www.mdpi.com/1996-1944/14/22/6893https://doaj.org/toc/1996-1944Manufacturing the magnetic cores in electrical machines impacts the magnetic performance of the electrical steel by inducing stresses near the cutting edge. In this paper, energy loss behaviour in non-oriented electrical steels punched with different cutting clearances before and after annealing is investigated. An experimental shear cutting tool was employed to punch the ring-shaped parts from electrical steels in a finished state with four different values of cutting clearance corresponding to 1%, 3%, 5%, and 7% of the sheet thickness. The effect of cutting clearance on the magnetic losses is derived and analysed by the statistical theory of losses and associated loss separation concept including the analysis of movable magnetic objects. In this framework, this paper assesses the combined effect of cutting clearance, frequency, and heat treatment on the hysteresis loops and iron losses in non-oriented FeSi electrical steels. Measurements have been performed from quasi-static to 400 Hz at peak induction <i>B</i><sub>p</sub> = 1.0 T. Both states before and after heat treatment have been considered. The excess loss is observed as the most sensitive loss component to cutting clearance and its magneto–structural correlation is quantified.Ján FüzerSamuel DobákIvan PetryshynetsPeter KollárFrantišek KováčJán SlotaMDPI AGarticleelectrical steelspunchingpermeabilityenergy lossTechnologyTElectrical engineering. Electronics. Nuclear engineeringTK1-9971Engineering (General). Civil engineering (General)TA1-2040MicroscopyQH201-278.5Descriptive and experimental mechanicsQC120-168.85ENMaterials, Vol 14, Iss 6893, p 6893 (2021) |
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electrical steels punching permeability energy loss Technology T Electrical engineering. Electronics. Nuclear engineering TK1-9971 Engineering (General). Civil engineering (General) TA1-2040 Microscopy QH201-278.5 Descriptive and experimental mechanics QC120-168.85 |
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electrical steels punching permeability energy loss Technology T Electrical engineering. Electronics. Nuclear engineering TK1-9971 Engineering (General). Civil engineering (General) TA1-2040 Microscopy QH201-278.5 Descriptive and experimental mechanics QC120-168.85 Ján Füzer Samuel Dobák Ivan Petryshynets Peter Kollár František Kováč Ján Slota Correlation between Cutting Clearance, Deformation Texture, and Magnetic Loss Prediction in Non-Oriented Electrical Steels |
description |
Manufacturing the magnetic cores in electrical machines impacts the magnetic performance of the electrical steel by inducing stresses near the cutting edge. In this paper, energy loss behaviour in non-oriented electrical steels punched with different cutting clearances before and after annealing is investigated. An experimental shear cutting tool was employed to punch the ring-shaped parts from electrical steels in a finished state with four different values of cutting clearance corresponding to 1%, 3%, 5%, and 7% of the sheet thickness. The effect of cutting clearance on the magnetic losses is derived and analysed by the statistical theory of losses and associated loss separation concept including the analysis of movable magnetic objects. In this framework, this paper assesses the combined effect of cutting clearance, frequency, and heat treatment on the hysteresis loops and iron losses in non-oriented FeSi electrical steels. Measurements have been performed from quasi-static to 400 Hz at peak induction <i>B</i><sub>p</sub> = 1.0 T. Both states before and after heat treatment have been considered. The excess loss is observed as the most sensitive loss component to cutting clearance and its magneto–structural correlation is quantified. |
format |
article |
author |
Ján Füzer Samuel Dobák Ivan Petryshynets Peter Kollár František Kováč Ján Slota |
author_facet |
Ján Füzer Samuel Dobák Ivan Petryshynets Peter Kollár František Kováč Ján Slota |
author_sort |
Ján Füzer |
title |
Correlation between Cutting Clearance, Deformation Texture, and Magnetic Loss Prediction in Non-Oriented Electrical Steels |
title_short |
Correlation between Cutting Clearance, Deformation Texture, and Magnetic Loss Prediction in Non-Oriented Electrical Steels |
title_full |
Correlation between Cutting Clearance, Deformation Texture, and Magnetic Loss Prediction in Non-Oriented Electrical Steels |
title_fullStr |
Correlation between Cutting Clearance, Deformation Texture, and Magnetic Loss Prediction in Non-Oriented Electrical Steels |
title_full_unstemmed |
Correlation between Cutting Clearance, Deformation Texture, and Magnetic Loss Prediction in Non-Oriented Electrical Steels |
title_sort |
correlation between cutting clearance, deformation texture, and magnetic loss prediction in non-oriented electrical steels |
publisher |
MDPI AG |
publishDate |
2021 |
url |
https://doaj.org/article/f402fb4e022f42e5ba780d2356638330 |
work_keys_str_mv |
AT janfuzer correlationbetweencuttingclearancedeformationtextureandmagneticlosspredictioninnonorientedelectricalsteels AT samueldobak correlationbetweencuttingclearancedeformationtextureandmagneticlosspredictioninnonorientedelectricalsteels AT ivanpetryshynets correlationbetweencuttingclearancedeformationtextureandmagneticlosspredictioninnonorientedelectricalsteels AT peterkollar correlationbetweencuttingclearancedeformationtextureandmagneticlosspredictioninnonorientedelectricalsteels AT frantisekkovac correlationbetweencuttingclearancedeformationtextureandmagneticlosspredictioninnonorientedelectricalsteels AT janslota correlationbetweencuttingclearancedeformationtextureandmagneticlosspredictioninnonorientedelectricalsteels |
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1718411476306231296 |