Application of Oil Condition Monitoring Techniques for Improving Critical Equipment Availability in Steel Plant

The particles contained in the lubricating oil carry detailed and important information about the condition of the machine. The information may be deduced from particle shape, composition, size distribution and concentration. Particles eroded from the surface of an oil wetted component in any centra...

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Autores principales:	Prabir Kumar Bandyopadhyay, Ram Balak Choudhary, Chiranjan Mandal, Ravi Ranjan Prasad, Partho Pratim Sengupta
Formato:	article
Lenguaje:	EN
Publicado:	Japanese Society of Tribologists 2017
Materias:	ferrography contaminants wear particles diagnosis lubricant Physics QC1-999 Engineering (General). Civil engineering (General) TA1-2040 Mechanical engineering and machinery TJ1-1570 Chemistry QD1-999
Acceso en línea:	https://doaj.org/article/f45e05c82f7040fb88c8c49b497084b7
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id	oai:doaj.org-article:f45e05c82f7040fb88c8c49b497084b7
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spelling	oai:doaj.org-article:f45e05c82f7040fb88c8c49b497084b72021-11-05T09:20:33ZApplication of Oil Condition Monitoring Techniques for Improving Critical Equipment Availability in Steel Plant1881-219810.2474/trol.12.37https://doaj.org/article/f45e05c82f7040fb88c8c49b497084b72017-04-01T00:00:00Zhttps://www.jstage.jst.go.jp/article/trol/12/2/12_37/_pdf/-char/enhttps://doaj.org/toc/1881-2198The particles contained in the lubricating oil carry detailed and important information about the condition of the machine. The information may be deduced from particle shape, composition, size distribution and concentration. Particles eroded from the surface of an oil wetted component in any centralized lubrication system upon examination give specific and accurate information. The operating wear modes prevailing in the machine are determined with the examination of the lubricant in circulation. Analytical and experimental studies were undertaken to assess the deleterious effect of contaminants present in lubricant on the performance of critical equipment in steel plant. The study involves the findings of typical characteristics developed in the oil wetted components on account of contaminants. Morphology of worn out particles, change in chemistry of lubricant and the presence of contaminants in the centralized system was optimized. The experimental methods include quantification of total ferromagnetic particles through direct reading and analytical ferrography, particle size in a laser diffraction particle counter and deleterious particles present in the lubricant through an Oil View Analyser instrument and an inductive couple plasma unit. The above condition based analytical techniques were used to predict the overall health of the critical equipment located in different units of steel plant.Prabir Kumar BandyopadhyayRam Balak ChoudharyChiranjan MandalRavi Ranjan PrasadPartho Pratim SenguptaJapanese Society of Tribologistsarticleferrographycontaminantswear particlesdiagnosislubricantPhysicsQC1-999Engineering (General). Civil engineering (General)TA1-2040Mechanical engineering and machineryTJ1-1570ChemistryQD1-999ENTribology Online, Vol 12, Iss 2, Pp 37-41 (2017)
institution	DOAJ
collection	DOAJ
language	EN
topic	ferrography contaminants wear particles diagnosis lubricant Physics QC1-999 Engineering (General). Civil engineering (General) TA1-2040 Mechanical engineering and machinery TJ1-1570 Chemistry QD1-999
spellingShingle	ferrography contaminants wear particles diagnosis lubricant Physics QC1-999 Engineering (General). Civil engineering (General) TA1-2040 Mechanical engineering and machinery TJ1-1570 Chemistry QD1-999 Prabir Kumar Bandyopadhyay Ram Balak Choudhary Chiranjan Mandal Ravi Ranjan Prasad Partho Pratim Sengupta Application of Oil Condition Monitoring Techniques for Improving Critical Equipment Availability in Steel Plant
description	The particles contained in the lubricating oil carry detailed and important information about the condition of the machine. The information may be deduced from particle shape, composition, size distribution and concentration. Particles eroded from the surface of an oil wetted component in any centralized lubrication system upon examination give specific and accurate information. The operating wear modes prevailing in the machine are determined with the examination of the lubricant in circulation. Analytical and experimental studies were undertaken to assess the deleterious effect of contaminants present in lubricant on the performance of critical equipment in steel plant. The study involves the findings of typical characteristics developed in the oil wetted components on account of contaminants. Morphology of worn out particles, change in chemistry of lubricant and the presence of contaminants in the centralized system was optimized. The experimental methods include quantification of total ferromagnetic particles through direct reading and analytical ferrography, particle size in a laser diffraction particle counter and deleterious particles present in the lubricant through an Oil View Analyser instrument and an inductive couple plasma unit. The above condition based analytical techniques were used to predict the overall health of the critical equipment located in different units of steel plant.
format	article
author	Prabir Kumar Bandyopadhyay Ram Balak Choudhary Chiranjan Mandal Ravi Ranjan Prasad Partho Pratim Sengupta
author_facet	Prabir Kumar Bandyopadhyay Ram Balak Choudhary Chiranjan Mandal Ravi Ranjan Prasad Partho Pratim Sengupta
author_sort	Prabir Kumar Bandyopadhyay
title	Application of Oil Condition Monitoring Techniques for Improving Critical Equipment Availability in Steel Plant
title_short	Application of Oil Condition Monitoring Techniques for Improving Critical Equipment Availability in Steel Plant
title_full	Application of Oil Condition Monitoring Techniques for Improving Critical Equipment Availability in Steel Plant
title_fullStr	Application of Oil Condition Monitoring Techniques for Improving Critical Equipment Availability in Steel Plant
title_full_unstemmed	Application of Oil Condition Monitoring Techniques for Improving Critical Equipment Availability in Steel Plant
title_sort	application of oil condition monitoring techniques for improving critical equipment availability in steel plant
publisher	Japanese Society of Tribologists
publishDate	2017
url	https://doaj.org/article/f45e05c82f7040fb88c8c49b497084b7
work_keys_str_mv	AT prabirkumarbandyopadhyay applicationofoilconditionmonitoringtechniquesforimprovingcriticalequipmentavailabilityinsteelplant AT rambalakchoudhary applicationofoilconditionmonitoringtechniquesforimprovingcriticalequipmentavailabilityinsteelplant AT chiranjanmandal applicationofoilconditionmonitoringtechniquesforimprovingcriticalequipmentavailabilityinsteelplant AT raviranjanprasad applicationofoilconditionmonitoringtechniquesforimprovingcriticalequipmentavailabilityinsteelplant AT parthopratimsengupta applicationofoilconditionmonitoringtechniquesforimprovingcriticalequipmentavailabilityinsteelplant
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Application of Oil Condition Monitoring Techniques for Improving Critical Equipment Availability in Steel Plant

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