Electrophoretic deposition of coatings and bulk compacts using magnesium-doped aluminum oxide nanopowders
The electrophoretic deposition (EPD) of coatings and bulk compacts in a wide range of thicknesses (from 23 to 1800 μm) from stable suspensions of a magnesium-doped aluminum oxide nanopowder with subsequent sintering of samples into dense ceramics was studied. The initial nanopowder was obtained by t...
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Uralʹskij federalʹnyj universitet imeni pervogo Prezidenta Rossii B.N. Elʹcina
2021
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oai:doaj.org-article:f549847c905343d7b192594efbe9be742021-12-01T05:53:11ZElectrophoretic deposition of coatings and bulk compacts using magnesium-doped aluminum oxide nanopowders2411-141410.15826/chimtech.2021.8.2.06https://doaj.org/article/f549847c905343d7b192594efbe9be742021-05-01T00:00:00Zhttps://journals.urfu.ru/index.php/chimtech/article/view/5072https://doaj.org/toc/2411-1414The electrophoretic deposition (EPD) of coatings and bulk compacts in a wide range of thicknesses (from 23 to 1800 μm) from stable suspensions of a magnesium-doped aluminum oxide nanopowder with subsequent sintering of samples into dense ceramics was studied. The initial nanopowder was obtained by the method of electric explosion of an Al-Mg alloy wire with a Mg content of 1.3 wt. %. The study of the dispersion composition, kinetics of deaggregation under the ultrasonic treatment and zeta potential in the nanopowder-based suspensions was carried out. It was shown that a nearly linear increase in the deposited mass and thickness of EPD deposits occurred at a constant voltage of 20 V and an average deposition current of approximately 40 μA when the deposition time was varied from 1 to 180 min. Drying of the coatings with a thickness of less than 35 μm led to the formation of a net of small cracks, while drying of the bulk compacts with a thickness of more than 1 mm occurred without cracking. The ceramic bulk sample with a thickness of 1.2 mm and the density of 98.7% TD was successfully obtained by sintering at 1650 °C for 4 h. It was characterized by a dense grain structure with an average grain size of 5 μm and the presence of a small number of closed pores less than 1 μm in size. Sintering of ceramics was revealed to be accompanied by the formation of a MgAl2O4 crystalline spinel phase, localized mainly at grain boundaries.E. G. KalininaD. S. RusakovaE. Yu. PikalovaUralʹskij federalʹnyj universitet imeni pervogo Prezidenta Rossii B.N. Elʹcina articlealuminum oxidenanopowderstable suspensionzeta potentialelectrophoretic depositionbulk compactsChemistryQD1-999ENRUChimica Techno Acta, Vol 8, Iss 2 (2021) |
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aluminum oxide nanopowder stable suspension zeta potential electrophoretic deposition bulk compacts Chemistry QD1-999 |
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aluminum oxide nanopowder stable suspension zeta potential electrophoretic deposition bulk compacts Chemistry QD1-999 E. G. Kalinina D. S. Rusakova E. Yu. Pikalova Electrophoretic deposition of coatings and bulk compacts using magnesium-doped aluminum oxide nanopowders |
description |
The electrophoretic deposition (EPD) of coatings and bulk compacts in a wide range of thicknesses (from 23 to 1800 μm) from stable suspensions of a magnesium-doped aluminum oxide nanopowder with subsequent sintering of samples into dense ceramics was studied. The initial nanopowder was obtained by the method of electric explosion of an Al-Mg alloy wire with a Mg content of 1.3 wt. %. The study of the dispersion composition, kinetics of deaggregation under the ultrasonic treatment and zeta potential in the nanopowder-based suspensions was carried out. It was shown that a nearly linear increase in the deposited mass and thickness of EPD deposits occurred at a constant voltage of 20 V and an average deposition current of approximately 40 μA when the deposition time was varied from 1 to 180 min. Drying of the coatings with a thickness of less than 35 μm led to the formation of a net of small cracks, while drying of the bulk compacts with a thickness of more than 1 mm occurred without cracking. The ceramic bulk sample with a thickness of 1.2 mm and the density of 98.7% TD was successfully obtained by sintering at 1650 °C for 4 h. It was characterized by a dense grain structure with an average grain size of 5 μm and the presence of a small number of closed pores less than 1 μm in size. Sintering of ceramics was revealed to be accompanied by the formation of a MgAl2O4 crystalline spinel phase, localized mainly at grain boundaries. |
format |
article |
author |
E. G. Kalinina D. S. Rusakova E. Yu. Pikalova |
author_facet |
E. G. Kalinina D. S. Rusakova E. Yu. Pikalova |
author_sort |
E. G. Kalinina |
title |
Electrophoretic deposition of coatings and bulk compacts using magnesium-doped aluminum oxide nanopowders |
title_short |
Electrophoretic deposition of coatings and bulk compacts using magnesium-doped aluminum oxide nanopowders |
title_full |
Electrophoretic deposition of coatings and bulk compacts using magnesium-doped aluminum oxide nanopowders |
title_fullStr |
Electrophoretic deposition of coatings and bulk compacts using magnesium-doped aluminum oxide nanopowders |
title_full_unstemmed |
Electrophoretic deposition of coatings and bulk compacts using magnesium-doped aluminum oxide nanopowders |
title_sort |
electrophoretic deposition of coatings and bulk compacts using magnesium-doped aluminum oxide nanopowders |
publisher |
Uralʹskij federalʹnyj universitet imeni pervogo Prezidenta Rossii B.N. Elʹcina |
publishDate |
2021 |
url |
https://doaj.org/article/f549847c905343d7b192594efbe9be74 |
work_keys_str_mv |
AT egkalinina electrophoreticdepositionofcoatingsandbulkcompactsusingmagnesiumdopedaluminumoxidenanopowders AT dsrusakova electrophoreticdepositionofcoatingsandbulkcompactsusingmagnesiumdopedaluminumoxidenanopowders AT eyupikalova electrophoreticdepositionofcoatingsandbulkcompactsusingmagnesiumdopedaluminumoxidenanopowders |
_version_ |
1718405516759138304 |