Recording gear-type pump acoustic signals for assessing the hydraulic oil impurity level in a hydraulic excavator transmission
Mechanization and development of mining machines increase the importance of maintenance quality of working bodies and the machines themselves. This requires implementing improvements in technical maintenance processes. Improving technical maintenance implies the implementation of condition monitored...
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EDP Sciences
2021
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oai:doaj.org-article:f6f4c58c5a0a414380f277c91cea1a7c2021-12-02T17:12:02ZRecording gear-type pump acoustic signals for assessing the hydraulic oil impurity level in a hydraulic excavator transmission2267-124210.1051/e3sconf/202132600014https://doaj.org/article/f6f4c58c5a0a414380f277c91cea1a7c2021-01-01T00:00:00Zhttps://www.e3s-conferences.org/articles/e3sconf/pdf/2021/102/e3sconf_ipdme2021_00014.pdfhttps://doaj.org/toc/2267-1242Mechanization and development of mining machines increase the importance of maintenance quality of working bodies and the machines themselves. This requires implementing improvements in technical maintenance processes. Improving technical maintenance implies the implementation of condition monitored maintenance that also allows real-time monitoring of the technical status. As hydraulic oil pollution is one of the major causes of breakdowns, it is recommended to implement oil pollution monitoring methods that will allow estimating the real-time oil pollution level. Today, sampling is the most widespread method of pollution level control. This method is time-consuming and that is why there are many attempts to devise new methods of monitoring the real-time oil pollution level. One of such methods includes recording of the acoustic-emission signal. In this work, we suggested that increase in transmission oil pollution level leads to increase in acoustic-emission signal in 20-300 kHz range. This increase in the acoustic level will indicate the pollution of oil with solid particles and alert the maintenance crew of the necessity of replacing the oil. This method allows real-time monitoring the hydraulic oil condition not associated with high labor, time, or economic costs.Ivanov SergeyKnyazkina ValeriyaMyakotnykh AlinaEDP SciencesarticleEnvironmental sciencesGE1-350ENFRE3S Web of Conferences, Vol 326, p 00014 (2021) |
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Environmental sciences GE1-350 Ivanov Sergey Knyazkina Valeriya Myakotnykh Alina Recording gear-type pump acoustic signals for assessing the hydraulic oil impurity level in a hydraulic excavator transmission |
description |
Mechanization and development of mining machines increase the importance of maintenance quality of working bodies and the machines themselves. This requires implementing improvements in technical maintenance processes. Improving technical maintenance implies the implementation of condition monitored maintenance that also allows real-time monitoring of the technical status. As hydraulic oil pollution is one of the major causes of breakdowns, it is recommended to implement oil pollution monitoring methods that will allow estimating the real-time oil pollution level. Today, sampling is the most widespread method of pollution level control. This method is time-consuming and that is why there are many attempts to devise new methods of monitoring the real-time oil pollution level. One of such methods includes recording of the acoustic-emission signal. In this work, we suggested that increase in transmission oil pollution level leads to increase in acoustic-emission signal in 20-300 kHz range. This increase in the acoustic level will indicate the pollution of oil with solid particles and alert the maintenance crew of the necessity of replacing the oil. This method allows real-time monitoring the hydraulic oil condition not associated with high labor, time, or economic costs. |
format |
article |
author |
Ivanov Sergey Knyazkina Valeriya Myakotnykh Alina |
author_facet |
Ivanov Sergey Knyazkina Valeriya Myakotnykh Alina |
author_sort |
Ivanov Sergey |
title |
Recording gear-type pump acoustic signals for assessing the hydraulic oil impurity level in a hydraulic excavator transmission |
title_short |
Recording gear-type pump acoustic signals for assessing the hydraulic oil impurity level in a hydraulic excavator transmission |
title_full |
Recording gear-type pump acoustic signals for assessing the hydraulic oil impurity level in a hydraulic excavator transmission |
title_fullStr |
Recording gear-type pump acoustic signals for assessing the hydraulic oil impurity level in a hydraulic excavator transmission |
title_full_unstemmed |
Recording gear-type pump acoustic signals for assessing the hydraulic oil impurity level in a hydraulic excavator transmission |
title_sort |
recording gear-type pump acoustic signals for assessing the hydraulic oil impurity level in a hydraulic excavator transmission |
publisher |
EDP Sciences |
publishDate |
2021 |
url |
https://doaj.org/article/f6f4c58c5a0a414380f277c91cea1a7c |
work_keys_str_mv |
AT ivanovsergey recordinggeartypepumpacousticsignalsforassessingthehydraulicoilimpuritylevelinahydraulicexcavatortransmission AT knyazkinavaleriya recordinggeartypepumpacousticsignalsforassessingthehydraulicoilimpuritylevelinahydraulicexcavatortransmission AT myakotnykhalina recordinggeartypepumpacousticsignalsforassessingthehydraulicoilimpuritylevelinahydraulicexcavatortransmission |
_version_ |
1718381474209595392 |