Systematic Study of the Effects of High Shear Granulation Parameters on Process Yield, Granule Size, and Shape by Dynamic Image Analysis

The aim of the work was to analyze the influence of process parameters of high shear granulation on the process yield and on the morphology of granules on the basis of dynamic image analysis. The amount of added granulation liquid had a significant effect on all monitored granulometric parameters an...

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Autores principales: Oliver Macho, Ľudmila Gabrišová, Peter Peciar, Martin Juriga, Róbert Kubinec, Pavol Rajniak, Petra Svačinová, Tereza Vařilová, Zdenka Šklubalová
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Publicado: MDPI AG 2021
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Acceso en línea:https://doaj.org/article/f75da2a33cc9400990283b9c9c7c3d66
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spelling oai:doaj.org-article:f75da2a33cc9400990283b9c9c7c3d662021-11-25T18:41:34ZSystematic Study of the Effects of High Shear Granulation Parameters on Process Yield, Granule Size, and Shape by Dynamic Image Analysis10.3390/pharmaceutics131118941999-4923https://doaj.org/article/f75da2a33cc9400990283b9c9c7c3d662021-11-01T00:00:00Zhttps://www.mdpi.com/1999-4923/13/11/1894https://doaj.org/toc/1999-4923The aim of the work was to analyze the influence of process parameters of high shear granulation on the process yield and on the morphology of granules on the basis of dynamic image analysis. The amount of added granulation liquid had a significant effect on all monitored granulometric parameters and caused significant changes in the yield of the process. In regard of the shape, the most spherical granules with the smoothest surface were formed at a liquid to solid ratio of ≈1. The smallest granules were formed at an impeller speed of 700 rpm, but the granules formed at 500 rpm showed both the most desirable shape and the highest process yield. Variation in the shape factors relied not only on the process parameters, but also on the area equivalent diameter of the individual granules in the batch. A linear relationship was found between the amount of granulation liquid and the compressibility of the granules. Using response surface methodology, models for predicting the size of granules and process yield related to the amount of added liquid and the impeller speed were generated, on the basis of which the size of granules and yield can be determined with great accuracy.Oliver MachoĽudmila GabrišováPeter PeciarMartin JurigaRóbert KubinecPavol RajniakPetra SvačinováTereza VařilováZdenka ŠklubalováMDPI AGarticledynamic image analysishigh shear granulationliquid to solid ratiogranulesPharmacy and materia medicaRS1-441ENPharmaceutics, Vol 13, Iss 1894, p 1894 (2021)
institution DOAJ
collection DOAJ
language EN
topic dynamic image analysis
high shear granulation
liquid to solid ratio
granules
Pharmacy and materia medica
RS1-441
spellingShingle dynamic image analysis
high shear granulation
liquid to solid ratio
granules
Pharmacy and materia medica
RS1-441
Oliver Macho
Ľudmila Gabrišová
Peter Peciar
Martin Juriga
Róbert Kubinec
Pavol Rajniak
Petra Svačinová
Tereza Vařilová
Zdenka Šklubalová
Systematic Study of the Effects of High Shear Granulation Parameters on Process Yield, Granule Size, and Shape by Dynamic Image Analysis
description The aim of the work was to analyze the influence of process parameters of high shear granulation on the process yield and on the morphology of granules on the basis of dynamic image analysis. The amount of added granulation liquid had a significant effect on all monitored granulometric parameters and caused significant changes in the yield of the process. In regard of the shape, the most spherical granules with the smoothest surface were formed at a liquid to solid ratio of ≈1. The smallest granules were formed at an impeller speed of 700 rpm, but the granules formed at 500 rpm showed both the most desirable shape and the highest process yield. Variation in the shape factors relied not only on the process parameters, but also on the area equivalent diameter of the individual granules in the batch. A linear relationship was found between the amount of granulation liquid and the compressibility of the granules. Using response surface methodology, models for predicting the size of granules and process yield related to the amount of added liquid and the impeller speed were generated, on the basis of which the size of granules and yield can be determined with great accuracy.
format article
author Oliver Macho
Ľudmila Gabrišová
Peter Peciar
Martin Juriga
Róbert Kubinec
Pavol Rajniak
Petra Svačinová
Tereza Vařilová
Zdenka Šklubalová
author_facet Oliver Macho
Ľudmila Gabrišová
Peter Peciar
Martin Juriga
Róbert Kubinec
Pavol Rajniak
Petra Svačinová
Tereza Vařilová
Zdenka Šklubalová
author_sort Oliver Macho
title Systematic Study of the Effects of High Shear Granulation Parameters on Process Yield, Granule Size, and Shape by Dynamic Image Analysis
title_short Systematic Study of the Effects of High Shear Granulation Parameters on Process Yield, Granule Size, and Shape by Dynamic Image Analysis
title_full Systematic Study of the Effects of High Shear Granulation Parameters on Process Yield, Granule Size, and Shape by Dynamic Image Analysis
title_fullStr Systematic Study of the Effects of High Shear Granulation Parameters on Process Yield, Granule Size, and Shape by Dynamic Image Analysis
title_full_unstemmed Systematic Study of the Effects of High Shear Granulation Parameters on Process Yield, Granule Size, and Shape by Dynamic Image Analysis
title_sort systematic study of the effects of high shear granulation parameters on process yield, granule size, and shape by dynamic image analysis
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/f75da2a33cc9400990283b9c9c7c3d66
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