Improvement of an additively manufactured subperiosteal implant structure design by finite elements based topological optimization

Abstract To design a new subperiosteal implant structure for patients suffering from severe Maxillary Atrophy that lowers manufacturing cost, shortens surgical time and reduces patient trauma with regard to current implant structures. A 2-phase finite-element-based topology optimization process was...

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Autores principales: Alberto Carnicero, Andrés Peláez, Andrés Restoy-Lozano, Isaías Jacquott, Ricardo Perera
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Publicado: Nature Portfolio 2021
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Acceso en línea:https://doaj.org/article/fa8e0d8b44c04f98833472b675bbe627
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spelling oai:doaj.org-article:fa8e0d8b44c04f98833472b675bbe6272021-12-02T16:06:41ZImprovement of an additively manufactured subperiosteal implant structure design by finite elements based topological optimization10.1038/s41598-021-94980-12045-2322https://doaj.org/article/fa8e0d8b44c04f98833472b675bbe6272021-07-01T00:00:00Zhttps://doi.org/10.1038/s41598-021-94980-1https://doaj.org/toc/2045-2322Abstract To design a new subperiosteal implant structure for patients suffering from severe Maxillary Atrophy that lowers manufacturing cost, shortens surgical time and reduces patient trauma with regard to current implant structures. A 2-phase finite-element-based topology optimization process was employed with implants made from biocompatible materials via additive manufacturing. Five bite loading cases related to standard chewing, critical chewing force, and worst conditions of fastening were considered along with each specific result to establish the areas that needed to be subjected to fatigue strength optimization. The 2-phase topological optimization tested in this study performed better than the reference implant geometry in terms of both the structural integrity of the implant under tensile-compressive and fatigue strength conditions and the material constraints related to implant manufacturing conditions. It returns a nearly 28% lower volumetric geometry and avoids the need to use two upper fastening screws that are required with complex surgical procedures. The combination of topological optimization methods with the flexibility afforded by additively manufactured biocompatible materials, provides promising results in terms of cost reduction, minimizing the surgical trauma and implant installation impact on edentulous patients.Alberto CarniceroAndrés PeláezAndrés Restoy-LozanoIsaías JacquottRicardo PereraNature PortfolioarticleMedicineRScienceQENScientific Reports, Vol 11, Iss 1, Pp 1-9 (2021)
institution DOAJ
collection DOAJ
language EN
topic Medicine
R
Science
Q
spellingShingle Medicine
R
Science
Q
Alberto Carnicero
Andrés Peláez
Andrés Restoy-Lozano
Isaías Jacquott
Ricardo Perera
Improvement of an additively manufactured subperiosteal implant structure design by finite elements based topological optimization
description Abstract To design a new subperiosteal implant structure for patients suffering from severe Maxillary Atrophy that lowers manufacturing cost, shortens surgical time and reduces patient trauma with regard to current implant structures. A 2-phase finite-element-based topology optimization process was employed with implants made from biocompatible materials via additive manufacturing. Five bite loading cases related to standard chewing, critical chewing force, and worst conditions of fastening were considered along with each specific result to establish the areas that needed to be subjected to fatigue strength optimization. The 2-phase topological optimization tested in this study performed better than the reference implant geometry in terms of both the structural integrity of the implant under tensile-compressive and fatigue strength conditions and the material constraints related to implant manufacturing conditions. It returns a nearly 28% lower volumetric geometry and avoids the need to use two upper fastening screws that are required with complex surgical procedures. The combination of topological optimization methods with the flexibility afforded by additively manufactured biocompatible materials, provides promising results in terms of cost reduction, minimizing the surgical trauma and implant installation impact on edentulous patients.
format article
author Alberto Carnicero
Andrés Peláez
Andrés Restoy-Lozano
Isaías Jacquott
Ricardo Perera
author_facet Alberto Carnicero
Andrés Peláez
Andrés Restoy-Lozano
Isaías Jacquott
Ricardo Perera
author_sort Alberto Carnicero
title Improvement of an additively manufactured subperiosteal implant structure design by finite elements based topological optimization
title_short Improvement of an additively manufactured subperiosteal implant structure design by finite elements based topological optimization
title_full Improvement of an additively manufactured subperiosteal implant structure design by finite elements based topological optimization
title_fullStr Improvement of an additively manufactured subperiosteal implant structure design by finite elements based topological optimization
title_full_unstemmed Improvement of an additively manufactured subperiosteal implant structure design by finite elements based topological optimization
title_sort improvement of an additively manufactured subperiosteal implant structure design by finite elements based topological optimization
publisher Nature Portfolio
publishDate 2021
url https://doaj.org/article/fa8e0d8b44c04f98833472b675bbe627
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AT andresrestoylozano improvementofanadditivelymanufacturedsubperiostealimplantstructuredesignbyfiniteelementsbasedtopologicaloptimization
AT isaiasjacquott improvementofanadditivelymanufacturedsubperiostealimplantstructuredesignbyfiniteelementsbasedtopologicaloptimization
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