Performance evaluation of titanium-based metal nitride coatings and die lifetime prediction in a cold extrusion process

Surface coating can greatly enhance the lifetime of cold extrusion die. It is a significant issue to evaluate the performance of coatings and even predict the lifetime of cold extrusion die. In this work, the titanium-based nitride coatings including TiN, TiAlN, and TiAlCrN were, respectively, depos...

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Autores principales:	Shen Li, Zhao Jiang, Zhang Yu-Qing, Quan Guo-Zheng
Formato:	article
Lenguaje:	EN
Publicado:	De Gruyter 2021
Materias:	titanium-based nitride coating performance finite element method archard model cold extrusion Technology T Chemical technology TP1-1185 Chemicals: Manufacture, use, etc. TP200-248
Acceso en línea:	https://doaj.org/article/fb773efb79cd4ede8bef4ab084a8ae8c
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spelling	oai:doaj.org-article:fb773efb79cd4ede8bef4ab084a8ae8c2021-12-05T14:10:50ZPerformance evaluation of titanium-based metal nitride coatings and die lifetime prediction in a cold extrusion process2191-032410.1515/htmp-2021-0019https://doaj.org/article/fb773efb79cd4ede8bef4ab084a8ae8c2021-04-01T00:00:00Zhttps://doi.org/10.1515/htmp-2021-0019https://doaj.org/toc/2191-0324Surface coating can greatly enhance the lifetime of cold extrusion die. It is a significant issue to evaluate the performance of coatings and even predict the lifetime of cold extrusion die. In this work, the titanium-based nitride coatings including TiN, TiAlN, and TiAlCrN were, respectively, deposited on the surface of high-speed steel substrate W6Mo5Cr4V2 (M2) by the physical vapor deposition technology. The hardness test, scratch test, Rockwell adhesion test, and pin-on-disc (POD) wear test were carried out aiming to investigate the performances of the three coatings including hardness, adhesion strength, and wear resistance. The results show that the TiAlCrN coating exhibits the highest hardness of 3,033 HV in comparison with TiN coating (1,222 HV) and TiAlN coating (1,916 HV), while it possesses poor adhesion strength and inferior wear resistance. Furthermore, the TiAlN coating presents the highest resistance to wear and spalling from the substrate. In addition, the Archard wear model of the coatings was solved and applied in the finite element model of cold extrusion to calculate the wear depth and lifetime of the cold extrusion dies. The results suggest that TiAlN coating is the optimal option for cold extrusion die as compared with TiAlCrN and TiN coatings. TiAlN coating can prolong the lifetime of the substrate die up to 260%.Shen LiZhao JiangZhang Yu-QingQuan Guo-ZhengDe Gruyterarticletitanium-based nitride coatingperformancefinite element methodarchard modelcold extrusionTechnologyTChemical technologyTP1-1185Chemicals: Manufacture, use, etc.TP200-248ENHigh Temperature Materials and Processes, Vol 40, Iss 1, Pp 108-120 (2021)
institution	DOAJ
collection	DOAJ
language	EN
topic	titanium-based nitride coating performance finite element method archard model cold extrusion Technology T Chemical technology TP1-1185 Chemicals: Manufacture, use, etc. TP200-248
spellingShingle	titanium-based nitride coating performance finite element method archard model cold extrusion Technology T Chemical technology TP1-1185 Chemicals: Manufacture, use, etc. TP200-248 Shen Li Zhao Jiang Zhang Yu-Qing Quan Guo-Zheng Performance evaluation of titanium-based metal nitride coatings and die lifetime prediction in a cold extrusion process
description	Surface coating can greatly enhance the lifetime of cold extrusion die. It is a significant issue to evaluate the performance of coatings and even predict the lifetime of cold extrusion die. In this work, the titanium-based nitride coatings including TiN, TiAlN, and TiAlCrN were, respectively, deposited on the surface of high-speed steel substrate W6Mo5Cr4V2 (M2) by the physical vapor deposition technology. The hardness test, scratch test, Rockwell adhesion test, and pin-on-disc (POD) wear test were carried out aiming to investigate the performances of the three coatings including hardness, adhesion strength, and wear resistance. The results show that the TiAlCrN coating exhibits the highest hardness of 3,033 HV in comparison with TiN coating (1,222 HV) and TiAlN coating (1,916 HV), while it possesses poor adhesion strength and inferior wear resistance. Furthermore, the TiAlN coating presents the highest resistance to wear and spalling from the substrate. In addition, the Archard wear model of the coatings was solved and applied in the finite element model of cold extrusion to calculate the wear depth and lifetime of the cold extrusion dies. The results suggest that TiAlN coating is the optimal option for cold extrusion die as compared with TiAlCrN and TiN coatings. TiAlN coating can prolong the lifetime of the substrate die up to 260%.
format	article
author	Shen Li Zhao Jiang Zhang Yu-Qing Quan Guo-Zheng
author_facet	Shen Li Zhao Jiang Zhang Yu-Qing Quan Guo-Zheng
author_sort	Shen Li
title	Performance evaluation of titanium-based metal nitride coatings and die lifetime prediction in a cold extrusion process
title_short	Performance evaluation of titanium-based metal nitride coatings and die lifetime prediction in a cold extrusion process
title_full	Performance evaluation of titanium-based metal nitride coatings and die lifetime prediction in a cold extrusion process
title_fullStr	Performance evaluation of titanium-based metal nitride coatings and die lifetime prediction in a cold extrusion process
title_full_unstemmed	Performance evaluation of titanium-based metal nitride coatings and die lifetime prediction in a cold extrusion process
title_sort	performance evaluation of titanium-based metal nitride coatings and die lifetime prediction in a cold extrusion process
publisher	De Gruyter
publishDate	2021
url	https://doaj.org/article/fb773efb79cd4ede8bef4ab084a8ae8c
work_keys_str_mv	AT shenli performanceevaluationoftitaniumbasedmetalnitridecoatingsanddielifetimepredictioninacoldextrusionprocess AT zhaojiang performanceevaluationoftitaniumbasedmetalnitridecoatingsanddielifetimepredictioninacoldextrusionprocess AT zhangyuqing performanceevaluationoftitaniumbasedmetalnitridecoatingsanddielifetimepredictioninacoldextrusionprocess AT quanguozheng performanceevaluationoftitaniumbasedmetalnitridecoatingsanddielifetimepredictioninacoldextrusionprocess
_version_	1718371697905631232

Performance evaluation of titanium-based metal nitride coatings and die lifetime prediction in a cold extrusion process

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