On the Sensing and Calibration of Residual Stresses Measurements in the Incremental Hole-Drilling Method

The current study presents three calibration approaches for the hole-drilling method (HDM). A total of 72 finite element models and 144 simulations were established to calibrate the measurements of the strain sensors. The first approach assumed the stresses acted on the boundaries of the drilled hol...

Descripción completa

Guardado en:

Detalles Bibliográficos
Autores principales:	Mohamed M. A. Ammar, Bijan Shirinzadeh, Kai Zhong Lai, Weichen Wei
Formato:	article
Lenguaje:	EN
Publicado:	MDPI AG 2021
Materias:	residual stresses incremental hole-drilling finite element modeling (fem) robotic fiber placement (RFP) Chemical technology TP1-1185
Acceso en línea:	https://doaj.org/article/fce7a49a39a245df9b19e5881bbcd807
Etiquetas:	Agregar Etiqueta Sin Etiquetas, Sea el primero en etiquetar este registro!

id	oai:doaj.org-article:fce7a49a39a245df9b19e5881bbcd807
record_format	dspace
spelling	oai:doaj.org-article:fce7a49a39a245df9b19e5881bbcd8072021-11-25T18:56:30ZOn the Sensing and Calibration of Residual Stresses Measurements in the Incremental Hole-Drilling Method10.3390/s212274471424-8220https://doaj.org/article/fce7a49a39a245df9b19e5881bbcd8072021-11-01T00:00:00Zhttps://www.mdpi.com/1424-8220/21/22/7447https://doaj.org/toc/1424-8220The current study presents three calibration approaches for the hole-drilling method (HDM). A total of 72 finite element models and 144 simulations were established to calibrate the measurements of the strain sensors. The first approach assumed the stresses acted on the boundaries of the drilled hole and thus analyzed the surrounding displacements field. The second analysis considered the loads on the outer surfaces of the specimen while measuring the strains’ differences between the model with and without the drilled hole. The third approach was more comprehensive as it considered the mechanical and thermal effects of the drilling operations. The proposed approaches were applied to two different materials (AISI 1045 and CFRP). The steel specimens were machined using a CNC lathe while the composite laminates were manufactured using the robotic fiber placement (RFP) process. Subsequently, the residual stresses (RSs) were measured using the HDM. The obtained data were compared with X-ray diffraction measurements for validation. The results showed better estimation of the RSs when utilizing the third approach and clear underestimation of the stresses using the second approach. A divergence in RSs values between the three approaches was also detected when measuring the stresses in the internal layers of the composite laminates.Mohamed M. A. AmmarBijan ShirinzadehKai Zhong LaiWeichen WeiMDPI AGarticleresidual stressesincremental hole-drillingfinite element modeling (fem)robotic fiber placement (RFP)Chemical technologyTP1-1185ENSensors, Vol 21, Iss 7447, p 7447 (2021)
institution	DOAJ
collection	DOAJ
language	EN
topic	residual stresses incremental hole-drilling finite element modeling (fem) robotic fiber placement (RFP) Chemical technology TP1-1185
spellingShingle	residual stresses incremental hole-drilling finite element modeling (fem) robotic fiber placement (RFP) Chemical technology TP1-1185 Mohamed M. A. Ammar Bijan Shirinzadeh Kai Zhong Lai Weichen Wei On the Sensing and Calibration of Residual Stresses Measurements in the Incremental Hole-Drilling Method
description	The current study presents three calibration approaches for the hole-drilling method (HDM). A total of 72 finite element models and 144 simulations were established to calibrate the measurements of the strain sensors. The first approach assumed the stresses acted on the boundaries of the drilled hole and thus analyzed the surrounding displacements field. The second analysis considered the loads on the outer surfaces of the specimen while measuring the strains’ differences between the model with and without the drilled hole. The third approach was more comprehensive as it considered the mechanical and thermal effects of the drilling operations. The proposed approaches were applied to two different materials (AISI 1045 and CFRP). The steel specimens were machined using a CNC lathe while the composite laminates were manufactured using the robotic fiber placement (RFP) process. Subsequently, the residual stresses (RSs) were measured using the HDM. The obtained data were compared with X-ray diffraction measurements for validation. The results showed better estimation of the RSs when utilizing the third approach and clear underestimation of the stresses using the second approach. A divergence in RSs values between the three approaches was also detected when measuring the stresses in the internal layers of the composite laminates.
format	article
author	Mohamed M. A. Ammar Bijan Shirinzadeh Kai Zhong Lai Weichen Wei
author_facet	Mohamed M. A. Ammar Bijan Shirinzadeh Kai Zhong Lai Weichen Wei
author_sort	Mohamed M. A. Ammar
title	On the Sensing and Calibration of Residual Stresses Measurements in the Incremental Hole-Drilling Method
title_short	On the Sensing and Calibration of Residual Stresses Measurements in the Incremental Hole-Drilling Method
title_full	On the Sensing and Calibration of Residual Stresses Measurements in the Incremental Hole-Drilling Method
title_fullStr	On the Sensing and Calibration of Residual Stresses Measurements in the Incremental Hole-Drilling Method
title_full_unstemmed	On the Sensing and Calibration of Residual Stresses Measurements in the Incremental Hole-Drilling Method
title_sort	on the sensing and calibration of residual stresses measurements in the incremental hole-drilling method
publisher	MDPI AG
publishDate	2021
url	https://doaj.org/article/fce7a49a39a245df9b19e5881bbcd807
work_keys_str_mv	AT mohamedmaammar onthesensingandcalibrationofresidualstressesmeasurementsintheincrementalholedrillingmethod AT bijanshirinzadeh onthesensingandcalibrationofresidualstressesmeasurementsintheincrementalholedrillingmethod AT kaizhonglai onthesensingandcalibrationofresidualstressesmeasurementsintheincrementalholedrillingmethod AT weichenwei onthesensingandcalibrationofresidualstressesmeasurementsintheincrementalholedrillingmethod
_version_	1718410565471174656

On the Sensing and Calibration of Residual Stresses Measurements in the Incremental Hole-Drilling Method

Ejemplares similares