Identification of Barriers Towards Change and Proposal to Institutionalize Continuous Improvement Programs in Manufacturing Operations

A multi case research unfolded into a study in a sample of Brazilian manufacturing companies concerning their Continuous Improvement (CI) program in manufacturing operations. Stakeholders interviews and performance analyses were conducted. The study aims to analyze the existence or absence of the in...

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Autores principales: Torres Jr,Alvair, Gati,Ana María
Lenguaje:English
Publicado: Universidad Alberto Hurtado. Facultad de Economía y Negocios 2011
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Acceso en línea:http://www.scielo.cl/scielo.php?script=sci_arttext&pid=S0718-27242011000200007
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spelling oai:scielo:S0718-272420110002000072011-08-09Identification of Barriers Towards Change and Proposal to Institutionalize Continuous Improvement Programs in Manufacturing OperationsTorres Jr,AlvairGati,Ana María Manufacturing continuous improvement change management A multi case research unfolded into a study in a sample of Brazilian manufacturing companies concerning their Continuous Improvement (CI) program in manufacturing operations. Stakeholders interviews and performance analyses were conducted. The study aims to analyze the existence or absence of the institutionalization of a CI culture in manufacturing operations, identify barriers and difficulties within the process and propose a model for change. As a result of the research, it was observed that despite the considerable motivation of staff, rapid gains of the company and superior results during the early phases of the CI program, time and again such results were either not upheld or faded out over time, delivering no significant mid-term or long term results, due to poor management of changes. This happened mainly as a result of lack of strategic alignment at all levels of the organization, translated in measureable activities and projects, coached and mentored by the middle and upper management throughout the implementation and maintenance of the program. The selected cases showed a declining in performance after two years of CI program start up. Learning, union and process ownership among participants by means of interactions, are necessary to absorb and incorporate changes, instead of merely "smart words".info:eu-repo/semantics/openAccessUniversidad Alberto Hurtado. Facultad de Economía y NegociosJournal of technology management & innovation v.6 n.2 20112011-06-01text/htmlhttp://www.scielo.cl/scielo.php?script=sci_arttext&pid=S0718-27242011000200007en10.4067/S0718-27242011000200007
institution Scielo Chile
collection Scielo Chile
language English
topic Manufacturing
continuous improvement
change management
spellingShingle Manufacturing
continuous improvement
change management
Torres Jr,Alvair
Gati,Ana María
Identification of Barriers Towards Change and Proposal to Institutionalize Continuous Improvement Programs in Manufacturing Operations
description A multi case research unfolded into a study in a sample of Brazilian manufacturing companies concerning their Continuous Improvement (CI) program in manufacturing operations. Stakeholders interviews and performance analyses were conducted. The study aims to analyze the existence or absence of the institutionalization of a CI culture in manufacturing operations, identify barriers and difficulties within the process and propose a model for change. As a result of the research, it was observed that despite the considerable motivation of staff, rapid gains of the company and superior results during the early phases of the CI program, time and again such results were either not upheld or faded out over time, delivering no significant mid-term or long term results, due to poor management of changes. This happened mainly as a result of lack of strategic alignment at all levels of the organization, translated in measureable activities and projects, coached and mentored by the middle and upper management throughout the implementation and maintenance of the program. The selected cases showed a declining in performance after two years of CI program start up. Learning, union and process ownership among participants by means of interactions, are necessary to absorb and incorporate changes, instead of merely "smart words".
author Torres Jr,Alvair
Gati,Ana María
author_facet Torres Jr,Alvair
Gati,Ana María
author_sort Torres Jr,Alvair
title Identification of Barriers Towards Change and Proposal to Institutionalize Continuous Improvement Programs in Manufacturing Operations
title_short Identification of Barriers Towards Change and Proposal to Institutionalize Continuous Improvement Programs in Manufacturing Operations
title_full Identification of Barriers Towards Change and Proposal to Institutionalize Continuous Improvement Programs in Manufacturing Operations
title_fullStr Identification of Barriers Towards Change and Proposal to Institutionalize Continuous Improvement Programs in Manufacturing Operations
title_full_unstemmed Identification of Barriers Towards Change and Proposal to Institutionalize Continuous Improvement Programs in Manufacturing Operations
title_sort identification of barriers towards change and proposal to institutionalize continuous improvement programs in manufacturing operations
publisher Universidad Alberto Hurtado. Facultad de Economía y Negocios
publishDate 2011
url http://www.scielo.cl/scielo.php?script=sci_arttext&pid=S0718-27242011000200007
work_keys_str_mv AT torresjralvair identificationofbarrierstowardschangeandproposaltoinstitutionalizecontinuousimprovementprogramsinmanufacturingoperations
AT gatianamaria identificationofbarrierstowardschangeandproposaltoinstitutionalizecontinuousimprovementprogramsinmanufacturingoperations
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