Analysis of mechanical and thermal stresses due to TiN coating of Fe substrate by physical vapor deposition

The residual stress generated after thin layer TiN coating by Physical Vapor Deposition is reducing the mechanical and tribological properties of TiN. Thermal stresses are one of the residual stress components which can cause failure modes of proper coatings. In this article, a validated computation...

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Autores principales:	Tri Widodo Besar Riyadi, David Setiadhi, Agus Dwi Anggono, Waluyo Adi Siswanto, Hussain H. Al-Kayiem
Formato:	article
Lenguaje:	EN
Publicado:	Elsevier 2021
Materias:	Coating defect Mechanical stresses TiN coating Thermal stresses Physical vapor deposition Mechanics of engineering. Applied mechanics TA349-359 Technology T
Acceso en línea:	https://doaj.org/article/777fde754d3b4e24bb4216e7b7b57ec1
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id	oai:doaj.org-article:777fde754d3b4e24bb4216e7b7b57ec1
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spelling	oai:doaj.org-article:777fde754d3b4e24bb4216e7b7b57ec12021-11-18T04:52:03ZAnalysis of mechanical and thermal stresses due to TiN coating of Fe substrate by physical vapor deposition2666-359710.1016/j.finmec.2021.100042https://doaj.org/article/777fde754d3b4e24bb4216e7b7b57ec12021-10-01T00:00:00Zhttp://www.sciencedirect.com/science/article/pii/S2666359721000330https://doaj.org/toc/2666-3597The residual stress generated after thin layer TiN coating by Physical Vapor Deposition is reducing the mechanical and tribological properties of TiN. Thermal stresses are one of the residual stress components which can cause failure modes of proper coatings. In this article, a validated computational simulation was developed to investigate the effect of physical and thermal properties on the thermal stresses of the coating, including the deposition temperature, Young's modulus of coating, the thermal expansion coefficient of coating, and the thicknesses of coating and substrate. An analytical method using Stoney & Tsui model was used to verify the simulation result by Abaqus software 6.14–5, and very good agreement was achieved. Results show that the thermal stress distribution is discontinued large difference between high stresses in the coating and low stress in the substrate. Also, increasing the deposition temperature from 100 ºC to 500 ºC increases the thermal stresses from 214 MPa to 1355 MPa linearly. Analysis of the coating thickness in the range of 1–5 µm slightly reduces the thermal stress from 1362 MPa to 1342 MPa, while an increase of the substrate thickness in the range of 1–5 mm increases the thermal stress from 1330 MPa to 1360 MPa. It is also realized that an increase in Young's modulus of TiN from 250 GPa to 600 GPa linearly increases the thermal stress from 567 MPa to 1355 MPa, while an increase of the coefficient of thermal expansion of TiN from 3.92×10−6 °C−1 to 9.40 × 10−6 °C−1 reduces the thermal stress from 3418 MPa to 1355 MPa.Tri Widodo Besar RiyadiDavid SetiadhiAgus Dwi AnggonoWaluyo Adi SiswantoHussain H. Al-KayiemElsevierarticleCoating defectMechanical stressesTiN coatingThermal stressesPhysical vapor depositionMechanics of engineering. Applied mechanicsTA349-359TechnologyTENForces in Mechanics, Vol 4, Iss , Pp 100042- (2021)
institution	DOAJ
collection	DOAJ
language	EN
topic	Coating defect Mechanical stresses TiN coating Thermal stresses Physical vapor deposition Mechanics of engineering. Applied mechanics TA349-359 Technology T
spellingShingle	Coating defect Mechanical stresses TiN coating Thermal stresses Physical vapor deposition Mechanics of engineering. Applied mechanics TA349-359 Technology T Tri Widodo Besar Riyadi David Setiadhi Agus Dwi Anggono Waluyo Adi Siswanto Hussain H. Al-Kayiem Analysis of mechanical and thermal stresses due to TiN coating of Fe substrate by physical vapor deposition
description	The residual stress generated after thin layer TiN coating by Physical Vapor Deposition is reducing the mechanical and tribological properties of TiN. Thermal stresses are one of the residual stress components which can cause failure modes of proper coatings. In this article, a validated computational simulation was developed to investigate the effect of physical and thermal properties on the thermal stresses of the coating, including the deposition temperature, Young's modulus of coating, the thermal expansion coefficient of coating, and the thicknesses of coating and substrate. An analytical method using Stoney & Tsui model was used to verify the simulation result by Abaqus software 6.14–5, and very good agreement was achieved. Results show that the thermal stress distribution is discontinued large difference between high stresses in the coating and low stress in the substrate. Also, increasing the deposition temperature from 100 ºC to 500 ºC increases the thermal stresses from 214 MPa to 1355 MPa linearly. Analysis of the coating thickness in the range of 1–5 µm slightly reduces the thermal stress from 1362 MPa to 1342 MPa, while an increase of the substrate thickness in the range of 1–5 mm increases the thermal stress from 1330 MPa to 1360 MPa. It is also realized that an increase in Young's modulus of TiN from 250 GPa to 600 GPa linearly increases the thermal stress from 567 MPa to 1355 MPa, while an increase of the coefficient of thermal expansion of TiN from 3.92×10−6 °C−1 to 9.40 × 10−6 °C−1 reduces the thermal stress from 3418 MPa to 1355 MPa.
format	article
author	Tri Widodo Besar Riyadi David Setiadhi Agus Dwi Anggono Waluyo Adi Siswanto Hussain H. Al-Kayiem
author_facet	Tri Widodo Besar Riyadi David Setiadhi Agus Dwi Anggono Waluyo Adi Siswanto Hussain H. Al-Kayiem
author_sort	Tri Widodo Besar Riyadi
title	Analysis of mechanical and thermal stresses due to TiN coating of Fe substrate by physical vapor deposition
title_short	Analysis of mechanical and thermal stresses due to TiN coating of Fe substrate by physical vapor deposition
title_full	Analysis of mechanical and thermal stresses due to TiN coating of Fe substrate by physical vapor deposition
title_fullStr	Analysis of mechanical and thermal stresses due to TiN coating of Fe substrate by physical vapor deposition
title_full_unstemmed	Analysis of mechanical and thermal stresses due to TiN coating of Fe substrate by physical vapor deposition
title_sort	analysis of mechanical and thermal stresses due to tin coating of fe substrate by physical vapor deposition
publisher	Elsevier
publishDate	2021
url	https://doaj.org/article/777fde754d3b4e24bb4216e7b7b57ec1
work_keys_str_mv	AT triwidodobesarriyadi analysisofmechanicalandthermalstressesduetotincoatingoffesubstratebyphysicalvapordeposition AT davidsetiadhi analysisofmechanicalandthermalstressesduetotincoatingoffesubstratebyphysicalvapordeposition AT agusdwianggono analysisofmechanicalandthermalstressesduetotincoatingoffesubstratebyphysicalvapordeposition AT waluyoadisiswanto analysisofmechanicalandthermalstressesduetotincoatingoffesubstratebyphysicalvapordeposition AT hussainhalkayiem analysisofmechanicalandthermalstressesduetotincoatingoffesubstratebyphysicalvapordeposition
_version_	1718424982923509760

Analysis of mechanical and thermal stresses due to TiN coating of Fe substrate by physical vapor deposition

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