Investigation into precision engineering design and development of the next-generation brake discs using Al/SiC metal matrix composites

Substantially lightweight brake discs with high wear resistance are highly desirable in the automotive industry. This paper presents an investigation of the precision-engineering design and development of automotive brake discs using nonhomogeneous Al/SiC metal-matrix-composite materials. The design...

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Bibliographic Details
Main Authors: Jake Haley, Kai Cheng
Format: article
Language:EN
Published: AIP Publishing LLC 2021
Subjects:
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Online Access:https://doaj.org/article/88a3dc6018614e3f80894794f9ed00d4
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Summary:Substantially lightweight brake discs with high wear resistance are highly desirable in the automotive industry. This paper presents an investigation of the precision-engineering design and development of automotive brake discs using nonhomogeneous Al/SiC metal-matrix-composite materials. The design and development are based on modeling and analysis following stringent precision-engineering principles, i.e., brake-disc systems that operate repeatably and stably over time as enabled by precision-engineering design. The design and development are further supported by tribological experimental testing and finite-element simulations. The results show the industrial feasibility of the innovative design approach and the application merits of using advanced metal-matrix-composite materials for next-generation automotive and electric vehicles.