Molecular Dynamics Simulation of Adhesion Effect on Material Removal and Tool Wear in Diamond Grinding of Silicon Wafer

This study aims to clarify the interaction between a silicon wafer and individual diamond abrasives in grinding to support the estimation of optimal grinding conditions for minimizing the subsurface damages and maximizing the removal rate. In this paper, the effects of adhesion (or lubrication) betw...

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Autores principales: Jun Shimizu, Hiroshi Eda, Libo Zhou, Hidemitsu Okabe
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Lenguaje:EN
Publicado: Japanese Society of Tribologists 2008
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spelling oai:doaj.org-article:ff5b3883900f4192a7e4a44ffbec529a2021-11-05T09:28:53ZMolecular Dynamics Simulation of Adhesion Effect on Material Removal and Tool Wear in Diamond Grinding of Silicon Wafer1881-219810.2474/trol.3.248https://doaj.org/article/ff5b3883900f4192a7e4a44ffbec529a2008-10-01T00:00:00Zhttps://www.jstage.jst.go.jp/article/trol/3/5/3_5_248/_pdf/-char/enhttps://doaj.org/toc/1881-2198This study aims to clarify the interaction between a silicon wafer and individual diamond abrasives in grinding to support the estimation of optimal grinding conditions for minimizing the subsurface damages and maximizing the removal rate. In this paper, the effects of adhesion (or lubrication) between a Si wafer and a diamond abrasive on the material removal and tool wear were analyzed by means of the molecular dynamics simulation. A few simulations were performed with changing the dissociation (cohesion) energy of a Morse potential function between a pair of Si and C atoms to evaluate the influence of adhesion on the material removal process. As a result, a trend similar to the actual diamond grinding process of silicon wafer was confirmed, which suggested that the reduction in adhesion (or proper lubrication) is effective for the reduction in subsurface damages, grinding forces, grinding temperature and tool wear, but may lead to reduction in the material removal rate as well.Jun ShimizuHiroshi EdaLibo ZhouHidemitsu OkabeJapanese Society of Tribologistsarticlesilicon waferdiamond abrasivegrindingadhesionsubsurface damagetool wearmolecular dynamicsinteratomic potentialPhysicsQC1-999Engineering (General). Civil engineering (General)TA1-2040Mechanical engineering and machineryTJ1-1570ChemistryQD1-999ENTribology Online, Vol 3, Iss 5, Pp 248-253 (2008)
institution DOAJ
collection DOAJ
language EN
topic silicon wafer
diamond abrasive
grinding
adhesion
subsurface damage
tool wear
molecular dynamics
interatomic potential
Physics
QC1-999
Engineering (General). Civil engineering (General)
TA1-2040
Mechanical engineering and machinery
TJ1-1570
Chemistry
QD1-999
spellingShingle silicon wafer
diamond abrasive
grinding
adhesion
subsurface damage
tool wear
molecular dynamics
interatomic potential
Physics
QC1-999
Engineering (General). Civil engineering (General)
TA1-2040
Mechanical engineering and machinery
TJ1-1570
Chemistry
QD1-999
Jun Shimizu
Hiroshi Eda
Libo Zhou
Hidemitsu Okabe
Molecular Dynamics Simulation of Adhesion Effect on Material Removal and Tool Wear in Diamond Grinding of Silicon Wafer
description This study aims to clarify the interaction between a silicon wafer and individual diamond abrasives in grinding to support the estimation of optimal grinding conditions for minimizing the subsurface damages and maximizing the removal rate. In this paper, the effects of adhesion (or lubrication) between a Si wafer and a diamond abrasive on the material removal and tool wear were analyzed by means of the molecular dynamics simulation. A few simulations were performed with changing the dissociation (cohesion) energy of a Morse potential function between a pair of Si and C atoms to evaluate the influence of adhesion on the material removal process. As a result, a trend similar to the actual diamond grinding process of silicon wafer was confirmed, which suggested that the reduction in adhesion (or proper lubrication) is effective for the reduction in subsurface damages, grinding forces, grinding temperature and tool wear, but may lead to reduction in the material removal rate as well.
format article
author Jun Shimizu
Hiroshi Eda
Libo Zhou
Hidemitsu Okabe
author_facet Jun Shimizu
Hiroshi Eda
Libo Zhou
Hidemitsu Okabe
author_sort Jun Shimizu
title Molecular Dynamics Simulation of Adhesion Effect on Material Removal and Tool Wear in Diamond Grinding of Silicon Wafer
title_short Molecular Dynamics Simulation of Adhesion Effect on Material Removal and Tool Wear in Diamond Grinding of Silicon Wafer
title_full Molecular Dynamics Simulation of Adhesion Effect on Material Removal and Tool Wear in Diamond Grinding of Silicon Wafer
title_fullStr Molecular Dynamics Simulation of Adhesion Effect on Material Removal and Tool Wear in Diamond Grinding of Silicon Wafer
title_full_unstemmed Molecular Dynamics Simulation of Adhesion Effect on Material Removal and Tool Wear in Diamond Grinding of Silicon Wafer
title_sort molecular dynamics simulation of adhesion effect on material removal and tool wear in diamond grinding of silicon wafer
publisher Japanese Society of Tribologists
publishDate 2008
url https://doaj.org/article/ff5b3883900f4192a7e4a44ffbec529a
work_keys_str_mv AT junshimizu moleculardynamicssimulationofadhesioneffectonmaterialremovalandtoolwearindiamondgrindingofsiliconwafer
AT hiroshieda moleculardynamicssimulationofadhesioneffectonmaterialremovalandtoolwearindiamondgrindingofsiliconwafer
AT libozhou moleculardynamicssimulationofadhesioneffectonmaterialremovalandtoolwearindiamondgrindingofsiliconwafer
AT hidemitsuokabe moleculardynamicssimulationofadhesioneffectonmaterialremovalandtoolwearindiamondgrindingofsiliconwafer
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